Abstract
Coating for corrosion protection was popular during the past decade. Thermal spray coating played an important role during that time. In recent years, arc thermal metal spray coating became widely used. Arc thermal metal spraying method (ATMSM) provides proven long-term protective coating systems using zinc, aluminum, and their alloys for steel work in a marine environment. This paper provides a review of the latest development in ATMSM by evaluating the current techniques in the industry and by analyzing technical data obtained from an extensive experimental program.
Acknowledgments
This work was supported by the research fund of Hanyang University (HY-2014-P).
References
Abedi Esfahani E, Salimijazi H, Golozar MA, Mostaghimi J, Pershin L. Study of corrosion behavior of arc sprayed aluminum coating on mild steel. J Therm Spray Technol 2012; 21: 1195–1202.10.1007/s11666-012-9810-xSearch in Google Scholar
Ali SA, Al-Muallem HA, Rahman SU, Saeed MT. Bis-isoxazolidines: a new class of corrosion inhibitors of mild steel in acidic media. Corros Sci 2008; 50: 3070–3077.10.1016/j.corsci.2008.08.011Search in Google Scholar
Baker MA, Gissler W, Klose S, Trampert M, Weber F. Morphologies and corrosion properties of PVD Zn–Al coatings. Surf Coat Technol 2000; 125: 207–211.10.1016/S0257-8972(99)00550-2Search in Google Scholar
Béguin C, Horvath E, Perry AJ. Tantalum coating of mild steel by chemical vapour deposition. Thin Solid Films 1977; 46: 209–212.10.1016/0040-6090(77)90064-5Search in Google Scholar
Blasinga J. Metallizing takes back seat to flame spray. Mater Protect 1968; 7(9).Search in Google Scholar
Christodoulou C, Glass G, Webb J, Austin S, Goodier C. Assessing the long term benefits of impressed current cathodic protection. Corros Sci 2010; 52: 2671–2679.10.1016/j.corsci.2010.04.018Search in Google Scholar
Davis JR. Surface engineering for corrosion and wear resistance: ASM international, 2001.10.31399/asm.tb.secwr.9781627083157Search in Google Scholar
de Rincón O, Rincón A, Sánchez M, Romero N, Salas O, Delgado R, López B, Uruchurtu J, Marroco M, Panosian Z. Evaluating Zn, Al and Al-Zn coatings on carbon steel in a special atmosphere. Constr Build Mater 2009; 23: 1465–1471.10.1016/j.conbuildmat.2008.07.002Search in Google Scholar
Edavan RP, Kopinski R. Corrosion resistance of painted zinc alloy coated steels. Corros Sci 2009; 51: 2429–2442.10.1016/j.corsci.2009.06.028Search in Google Scholar
Guenbour A, Benbachir A, Kacemi A. Evaluation of the corrosion performance of zinc-phosphate-painted carbon steel. Surf Coat Technol 1999; 51: 2429–2442.10.1016/S0257-8972(98)00816-0Search in Google Scholar
Guzman L, Adami M, Gissler W, Klose S, Rossi SD. Vapour deposited Zn-Cr Alloy coatings for enhanced manufacturing and corrosion resistance of steel sheets. Surf Coat Technol 2000; 125: 218–222.10.1016/S0257-8972(99)00553-8Search in Google Scholar
Haruo K. Quality control of metal thermal spray technique in normal temperature. Paper presented at the Conference of 1999(5), Tokyo, Japan.Search in Google Scholar
Hermanek FJ. Thermal spray terminology and company origins: ASM International, 2001.Search in Google Scholar
Jingling MA, Jiuba W, Gengxin LI, Chunhua XV. The corrosion behaviour of Al-Zn-In-Mg-Ti alloy in NaCl solution. Corros Sci 2010; 52: 534–539.10.1016/j.corsci.2009.10.010Search in Google Scholar
JSSC. Guideline of design and construction of melted zinc coated bridge. JSSC: Tokyo, Japan, 1997: 57–60.Search in Google Scholar
Kang C, Lee H, Tae S, Cho Y, Jang H, Lee S. A prediction of the anticorrosion life in a steel applying Zn-Al thermal metal spraying method using an electrochemical experiment. Mater Manuf Process 2011; 26: 22–28.10.1080/10426910903388598Search in Google Scholar
KATS. Salt spray tests (neutral, acetic acid and copper-accelerated acetic acid salt spray). Korean Agency for Technology and Standards (KATS) 2009.Search in Google Scholar
Kimberley JL. Control of corrosion with zinc coatings. Corrosion 1957; 13: 43–49.10.5006/0010-9312-13.6.43Search in Google Scholar
Kondo T, Motohashi K, Hamaki H, Nozawa Y. A new metal spraying system for outdoor steel elements of buildings, Proceedings of CIB W70 International Symposium on Facilities Management & Asset Maintenance, Brisbane, pp. 305–310 (2000).Search in Google Scholar
Li Y, Liu J, Duan J, Hou B. Thermally sprayed aluminum and zinc coatings for tidal zone cathodic protection of offshore platform pile legs. Mater Perform 2006; 45: 16–20.Search in Google Scholar
Malek MHA, Saad NH, Abas SK, Shah NM. Thermal arc spray overview. IOP Conf Ser: Mater Sci Eng 2013; 46: 012028.10.1088/1757-899X/46/1/012028Search in Google Scholar
Mandeno WL. Thermal metal spray for bridges: a new zealand perspective. Paper presented at the Steel Innovations Conference, Christchurch, New Zealand, 2013.Search in Google Scholar
Marder AR. The metallurgy of zinc-coated steel. Prog Mater Sci 2000; 45: 191–271.10.1016/S0079-6425(98)00006-1Search in Google Scholar
Meyer W. Metal spraying in the United States: a JTST historical paper. J Therm Spray Technol 1996; 5: 79–83.10.1007/BF02647522Search in Google Scholar
Novak P. Anodic protection. Shreir’s Corrosion Elsevier Science, Amsterdam (2010), pp. 2857–2889 (chapter 4.24).10.1016/B978-044452787-5.00158-XSearch in Google Scholar
Palma E, Puente JM, Morcillo M. The atmospheric corrosion mechanism of 55% Al-Zn coating on steel. Corros Sci 1998; 40: 61–68.10.1016/S0010-938X(97)00112-1Search in Google Scholar
Panossian Z, Mariaca L, Morcillo M, Flores S, Rocha J, Peña JJ, Herrera F, Corvo F, Sanchez M, Rincon OT, Pridybailo G, Simancas J. Steel cathodic protection afforded by zinc, aluminium and zinc/aluminium alloy coatings in the atmosphere. Surf Coat Technol 2005; 190: 244–248.10.1016/j.surfcoat.2004.04.023Search in Google Scholar
Pawlowski L. The science and engineering of thermal spray coatings. NJ, USA: John Wiley & Sons, 2008.10.1002/9780470754085Search in Google Scholar
Priyantha N, Jayaweera P, Sanjurjo A, Laua K, Lu F, Krist K. Corrosion resistance metallic coatings for applications in highly aggressive environments. Surf Coat Technol 2003; (163–164): 31–36.10.1016/S0257-8972(02)00590-XSearch in Google Scholar
Rodriguez RMHP, Paredes RSC, Wido SH, Calixto A. Comparison of aluminum coatings deposited by flame spray and by electric arc spray. Surf Coat Technol 2007; 202: 172–179.10.1016/j.surfcoat.2007.05.067Search in Google Scholar
Sá Brito VRS, Bastos IN, Costa HRM. Corrosion resistance and characterization of metallic coatings deposited by thermal spray on carbon steel. Mater Design 2012; 41: 282–288.10.1016/j.matdes.2012.05.008Search in Google Scholar
Sakhri A, Perrin FX, Aragon E, Lamouric S, Benaboura A. Chlorinated rubber paints for corrosion prevention of mild steel: a comparison between zinc phosphate and polyaniline pigments. Corros Sci 2010; 52: 901–909.10.1016/j.corsci.2009.11.010Search in Google Scholar
Samui AB, Patankar AS, Rangarajan J, Deb PC. Study of polyaniline containing paint for corrosion prevention. Prog Org Coat 2003; 47: 1–7.10.1016/S0300-9440(02)00117-0Search in Google Scholar
Snook R. Corrosion control by zinc thermal spraying. Paper presented at the Third World Congress on Coatings Systems for Bridges and Steel Structures, 1983.Search in Google Scholar
Sugama T. CVD-titanium carbonitride coatings as corrosion-preventing barriers for steel in acid-brine steam at 200 C. Mater Lett 1999; 38: 227–234.10.1016/S0167-577X(98)00163-3Search in Google Scholar
Teruo K. Present of metalizing: thermal spray coating in normal temperature. Tokyo, Japan: Japan Anticorrosive Technique Association, 1999.Search in Google Scholar
Tobe S. A review on protection from corrosion, oxidation and hot corrosion by thermal spray coatings. Paper presented at the Proceedings of the 15th International Thermal Spray Conference, Nice, 1998, ISBN: 0-87170-659-8.10.31399/asm.cp.itsc1998p0003Search in Google Scholar
Vagge ST, Raja VS, Narayanan RG. Effect of deformation on the electrochemical behavior of hot-dip galvanized steel sheets. Appl Surf Sci 2007; 253: 8415–8421.10.1016/j.apsusc.2007.04.045Search in Google Scholar
Yaro AS, Hameed KW. Sacrificial anode cathodic protection of low carbon steel in sea water. J Eng 2007; 13: 1780–1790.Search in Google Scholar
Zhang DQ, An ZX, Pan QY, Gao LX, Zhou GD. Comparative study of bis-piperidiniummethyl-urea and mono-piperidiniummethyl-urea as volatile corrosion inhibitors for mild steel. Corros Sci 2006; 48: 1437–1448.10.1016/j.corsci.2005.06.007Search in Google Scholar
©2015 by De Gruyter
Articles in the same Issue
- Frontmatter
- In this issue
- Reviews
- Microstructure and corrosion of AA2024
- Arc thermal metal spray for the protection of steel structures: an overview
- Original article
- Electrochemical corrosion testing and characterization of potential assisted passive layer on HVOF Inconel 625 coating
- Novel Schiff base amino acid as corrosion inhibitors for carbon steel in CO2-saturated 3.5% NaCl solution: experimental and computational study
- Corrigendum
- Sulfide stress cracking of nickel-containing low-alloy steels
Articles in the same Issue
- Frontmatter
- In this issue
- Reviews
- Microstructure and corrosion of AA2024
- Arc thermal metal spray for the protection of steel structures: an overview
- Original article
- Electrochemical corrosion testing and characterization of potential assisted passive layer on HVOF Inconel 625 coating
- Novel Schiff base amino acid as corrosion inhibitors for carbon steel in CO2-saturated 3.5% NaCl solution: experimental and computational study
- Corrigendum
- Sulfide stress cracking of nickel-containing low-alloy steels