Abstract
Spinal implants are commonly used in the treatment of spinal disorders or injuries. However, the biomechanical analyses of them are rarely investigated in terms of both biomechanical and clinical perspectives. Therefore, the main purpose of this study is to investigate the effects of rod diameter on the biomechanical behavior of spinal implants and to make a comparison among them. For this purpose, three spinal implants composed of pedicle screws, setscrews and rods, which were manufactured from Ti6Al4V, with diameters of 5.5 mm, 6 mm and 6.35 mm were used and a bilateral vertebrectomy model was applied to spinal systems. Then, the obtained spinal systems were tested under static tension-compression and fatigue (dynamic compression) conditions. Also, failure analyses were performed to investigate the fatigue behavior of spinal implants. After static tension-compression and fatigue tests, it was found that the yield loads, stiffness values, load carrying capacities and fatigue performances of spinal implants enhanced with increasing spinal rod diameter. In comparison to spinal implants with 5.5 mm rods, the fatigue limits of implants showed 13% and 33% improvements in spinal implants having 6 mm and 6.35 mm rods, respectively. The highest static and fatigue test results were obtained from spinal implants having 6.35 mm rods among the tested implants. Also, it was observed that the increasing yield load and stiffness values caused an increase in the fatigue limits of spinal implants.
Author Statement
Research funding: This study was not financially supported by any public or commercial organization.
Conflict of interest: The authors declare that there are no conflicts of interest. The spinal implants used in tests are commercially available in different markets. Also, the performance/test results of the used spinal implants do not indicate or exhibit similar or same kind of spinal implants.
Informed consent: Informed consent is not applicable.
Ethical approval: The conducted research is not related to either human or animals use.
References
[1] Yoshihara H. Rods in spinal surgery: a review of the literature. Spine J 2013;13:1350–1358.10.1016/j.spinee.2013.04.022Search in Google Scholar PubMed
[2] Narita K, Niinomi M, Nakai M, Hieda J, Oribe K. Specific characteristics of mechanically and biologically compatible titanium alloy rods for use in spinal fixation applications. Mater Lett 2012;86:178–181.10.1016/j.matlet.2012.07.027Search in Google Scholar
[3] Haher TR, Yeung AW, Ottaviano DM, Merola AA, Caruso SA. The inverse effects of load transfer and load sharing on axial compressive stiffness. Spine J 2001;1:324–329.10.1016/S1529-9430(01)00052-3Search in Google Scholar PubMed
[4] La Rosa G, Clienti C, Mineo R, Audenino A. Experimental analysis of pedicle screws. Procedia Struct Integr 2016;2:1244–1251.10.1016/j.prostr.2016.06.159Search in Google Scholar
[5] Chao C-K, Hsu C-C, Wang J-L, Lin J. Increasing bending strength and pullout strength in conical pedicle screws: biomechanical tests and finite element analyses. J Spinal Disord Tech 2008;21:130–138.10.1097/BSD.0b013e318073cc4bSearch in Google Scholar PubMed
[6] Cook SD, Salkeld SL, Whitecloud III TS, Barbera J. Biomechanical evaluation and preliminary clinical experience with an expansive pedicle screw design. J Spinal Disord Tech 2000;13:230–236.10.1097/00002517-200006000-00006Search in Google Scholar PubMed
[7] Demir T, Camuşcu N. Design and performance of spinal fixation pedicle screw system. Proc Inst Mech Eng H 2012;226:33–40.10.1177/0954411911427351Search in Google Scholar PubMed
[8] Derincek A, Wu C, Mehbod A, Transfeldt EE. Biomechanical comparison of anatomic trajectory pedicle screw versus injectable calcium sulfate graft-augmented pedicle screw for salvage in cadaveric thoracic bone. J Spinal Disord Tech 2006;19:286–291.10.1097/01.bsd.0000211203.31244.a0Search in Google Scholar PubMed
[9] Hsu CC, Chao CK, Wang JL, Hou SM, Tsai YT, Lin J. Increase of pullout strength of spinal pedicle screws with conical core: biomechanical tests and finite element analyses. J Orthop Res 2005;23:788–794.10.1016/j.orthres.2004.11.002Search in Google Scholar PubMed
[10] Krenn MH, Piotrowski WP, Penzkofer R, Augat P. Influence of thread design on pedicle screw fixation. J Neurosurg Spine 2008;9:90–95.10.3171/SPI/2008/9/7/090Search in Google Scholar PubMed
[11] Pfeiffer FM, Abernathie DL. A comparison of pullout strength for pedicle screws of different designs: a study using tapped and untapped pilot holes. Spine 2006;31:E867–E870.10.1097/01.brs.0000244658.35865.59Search in Google Scholar PubMed
[12] Stanford RE, Loefler AH, Stanford PM, Walsh WR. Multiaxial pedicle screw designs: static and dynamic mechanical testing. Spine 2004;29:367–375.10.1097/01.BRS.0000092369.50397.85Search in Google Scholar PubMed
[13] Chou W-K, Chien A, Wang J-L. Biomechanical analysis between PEEK and titanium screw-rods spinal construct subjected to fatigue loading. J Spinal Disord Tech 2015;28:E121–E125.10.1097/BSD.0000000000000176Search in Google Scholar PubMed
[14] La Barbera L, Ottardi C, Villa T. Comparative analysis of international standards for the fatigue testing of posterior spinal fixation systems: the importance of preload in ISO 12189. Spine J 2015;15:2290–2296.10.1016/j.spinee.2015.07.461Search in Google Scholar PubMed
[15] Slivka MA, Fan YK, Eck JC. The effect of contouring on fatigue strength of spinal rods: is it okay to re-bend and which materials are best? Spine Deform 2013;1:395–400.10.1016/j.jspd.2013.08.004Search in Google Scholar PubMed
[16] Villa T, La Barbera L, Galbusera F. Comparative analysis of international standards for the fatigue testing of posterior spinal fixation systems. Spine J 2014;14:695–704.10.1016/j.spinee.2013.08.032Search in Google Scholar PubMed
[17] Yamanaka K, Mori M, Yamazaki K, Kumagai R, Doita M, Chiba A. Analysis of the fracture mechanism of Ti-6Al-4V alloy rods that failed clinically after spinal instrumentation surgery. Spine (Phila Pa 1976) 2015;40:E767–E773.10.1097/BRS.0000000000000881Search in Google Scholar PubMed
[18] Lindsey C, Deviren V, Xu Z, Yeh R-F, Puttlitz CM. The effects of rod contouring on spinal construct fatigue strength. Spine 2006;31:1680–1687.10.1097/01.brs.0000224177.97846.00Search in Google Scholar PubMed
[19] Nguyen T, Buckley J, Ames C, Deviren V. The fatigue life of contoured cobalt chrome posterior spinal fusion rods. Proc Inst Mech Eng H 2011;225:194–198.10.1243/09544119JEIM763Search in Google Scholar PubMed
[20] Dick JC, Bourgeault CA. Notch sensitivity of titanium alloy, commercially pure titanium, and stainless steel spinal implants. Spine 2001;26:1668–1672.10.1097/00007632-200108010-00008Search in Google Scholar PubMed
[21] Wedemeyer M, Parent S, Mahar A, Odell T, Swimmer T, Newton P. Titanium versus stainless steel for anterior spinal fusions: an analysis of rod stress as a predictor of rod breakage during physiologic loading in a bovine model. Spine 2007;32:42–48.10.1097/01.brs.0000251036.99413.20Search in Google Scholar PubMed
[22] Scheer JK, Tang JA, Deviren V, Buckley JM, Pekmezci M, McClellan RT, et al. Biomechanical analysis of cervicothoracic junction osteototomy in cadaveric model of ankylosing spondylitis: effect of rod material and diameter. ASME 2010 Summer Bioengineering Conference: American Society of Mechanical Engineers; 2010. p. 825–826.10.1115/SBC2010-19130Search in Google Scholar
[23] Cui Y, Lewis G, Qi G. Numerical analysis of models of the standard TSRH spinal instrumentation: effect of rod cross-sectional shape. Comput Methods Biomech Biomed Engin 2002;5:75–80.10.1080/10255840290008097Search in Google Scholar PubMed
[24] Glassman SD, Bazzi J, Puno RM, Dimar JR. The durability of small-diameter rods in lumbar spinal fusion. J Spinal Disord 2000;13:165–167.10.1097/00002517-200004000-00012Search in Google Scholar PubMed
[25] Yoon SH, Ugrinow VL, Upasani VV, Pawelek JB, Newton PO. Comparison between 4.0-mm stainless steel and 4.75-mm titanium alloy single-rod spinal instrumentation for anterior thoracoscopic scoliosis surgery. Spine 2008;33:2173–2178.10.1097/BRS.0b013e31817f9415Search in Google Scholar PubMed
[26] Facchinello Y, Brailovski V, Petit Y, Brummund M, Tremblay J, Mac-Thiong J-M. Biomechanical assessment of the stabilization capacity of monolithic spinal rods with different flexural stiffness and anchoring arrangement. Clin Biomech 2015;30:1026–1035.10.1016/j.clinbiomech.2015.09.011Search in Google Scholar PubMed
[27] Tahal D, Madhavan K, Chieng LO, Ghobrial GM, Wang MY. Metals in spine. World Neurosurg 2017;100:619–627.10.1016/j.wneu.2016.12.105Search in Google Scholar PubMed
[28] Kwak D, Slivka M. Biomechanical characterization of cobalt-chromium alloy spinal rods. Raynham, MA: DePuy Spine I; 2009.Search in Google Scholar
[29] ASTM F1717-13, Standard Test Methods for Spinal Implant Constructs in a Vertebrectomy Model. West Conshohocken, PA: ASTM International; 2013. Available from: www.astm.org.Search in Google Scholar
[30] La Barbera L, Galbusera F, Villa T, Costa F, Wilke H-J. ASTM F1717 standard for the preclinical evaluation of posterior spinal fixators: can we improve it? Proc Inst Mech Eng H 2014;228:1014–1026.10.1177/0954411914554244Search in Google Scholar PubMed
[31] La Barbera L, Galbusera F, Wilke H-J, Villa T. Preclinical evaluation of posterior spine stabilization devices: can the current standards represent basic everyday life activities? Eur Spine J 2016;25:2909–2918.10.1007/s00586-016-4622-1Search in Google Scholar PubMed
[32] La Barbera L, Galbusera F, Wilke H-J, Villa T. Preclinical evaluation of posterior spine stabilization devices: can we compare in vitro and in vivo loads on the instrumentation? Eur Spine J 2017;26:200–209.10.1007/s00586-016-4766-zSearch in Google Scholar PubMed
[33] La Barbera L, Villa T. Toward the definition of a new worst-case paradigm for the preclinical evaluation of posterior spine stabilization devices. Proc Inst Mech Eng H 2017;231:176–185.10.1177/0954411916684365Search in Google Scholar PubMed
[34] Abul-Kasim K, Karlsson MK, Ohlin A. Increased rod stiffness improves the degree of deformity correction by segmental pedicle screw fixation in adolescent idiopathic scoliosis. Scoliosis 2011;6:13.10.1186/1748-7161-6-13Search in Google Scholar PubMed PubMed Central
[35] Asher MA, Carson WL, Hardacker JW, Lark RG, Lai SM. The effect of arthrodesis, implant stiffness, and time on the canine lumbar spine. Clin Spine Surg 2007;20:549–559.10.1097/BSD.0b013e31804c98e5Search in Google Scholar PubMed
[36] Bono CM, Lee CK. Critical analysis of trends in fusion for degenerative disc disease over the past 20 years: influence of technique on fusion rate and clinical outcome. Spine 2004;29:455–63.10.1097/01.BRS.0000090825.94611.28Search in Google Scholar PubMed
[37] McAfee PC, Farey ID, Sutterlin CE, Gurr KR, Warden KE, Cunningham BW. 1989 Volvo Award in basic science. Device-related osteoporosis with spinal instrumentation. Spine 1989;14:919–926.10.1097/00007632-198909000-00003Search in Google Scholar PubMed
[38] McAfee PC, Farey ID, Sutterlin CE, Gurr KR, Warden KE, Cunningham BW. The effect of spinal implant rigidity on vertebral bone density. A canine model. Spine 1991;16:S190–S197.10.1097/00007632-199106001-00003Search in Google Scholar PubMed
[39] Craven TG, Carson WL, Asher MA, Robinson RG. The effects of implant stiffness on the bypassed bone mineral density and facet fusion stiffness of the canine spine. Spine 1994;19: 1664–1673.10.1097/00007632-199408000-00003Search in Google Scholar PubMed
[40] Lehmann TR, Spratt KF, Tozzi JE, Weinstein JN, Reinarz SJ, El-Khoury GY, et al. Long-term follow-up of lower lumbar fusion patients. Spine 1987;12:97–104.10.1097/00007632-198703000-00004Search in Google Scholar PubMed
©2019 Walter de Gruyter GmbH, Berlin/Boston
Articles in the same Issue
- Frontmatter
- Review
- Current state of total artificial heart therapy and introduction of the most important total artificial heart systems
- Research articles
- Impact of strut dimensions and vessel caliber on thrombosis risk of bioresorbable scaffolds using hemodynamic metrics
- A coefficient-free and continuous blood pressure estimation method based on the arterial lumen area model
- High-frequency wall vibrations in a cerebral patient-specific aneurysm model
- Study of a retinal layer model to generate a spike waveform for a color deficient and strabismus individual
- Retinal images benchmark for the detection of diabetic retinopathy and clinically significant macular edema (CSME)
- Robust EOG-based saccade recognition using multi-channel blind source deconvolution
- Investigation of the mirrored-word reading paradigm for BCI implementation
- Biomechanical analysis of spinal implants with different rod diameters under static and fatigue loads: an experimental study
- Setup and initial testing of an endoscope manipulator system for assistance in transoral endoscopic surgery
- A theoretical study of digital silicon photomultiplier utilization in diffuse optical imaging systems
- Evaluation of a new non-invasive measurement technique based on bioimpedance spectroscopy to estimate blood alcohol content: a pilot study
Articles in the same Issue
- Frontmatter
- Review
- Current state of total artificial heart therapy and introduction of the most important total artificial heart systems
- Research articles
- Impact of strut dimensions and vessel caliber on thrombosis risk of bioresorbable scaffolds using hemodynamic metrics
- A coefficient-free and continuous blood pressure estimation method based on the arterial lumen area model
- High-frequency wall vibrations in a cerebral patient-specific aneurysm model
- Study of a retinal layer model to generate a spike waveform for a color deficient and strabismus individual
- Retinal images benchmark for the detection of diabetic retinopathy and clinically significant macular edema (CSME)
- Robust EOG-based saccade recognition using multi-channel blind source deconvolution
- Investigation of the mirrored-word reading paradigm for BCI implementation
- Biomechanical analysis of spinal implants with different rod diameters under static and fatigue loads: an experimental study
- Setup and initial testing of an endoscope manipulator system for assistance in transoral endoscopic surgery
- A theoretical study of digital silicon photomultiplier utilization in diffuse optical imaging systems
- Evaluation of a new non-invasive measurement technique based on bioimpedance spectroscopy to estimate blood alcohol content: a pilot study