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Material Flow and Pressure Prediction when Extruding through Bridge Dies

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Published/Copyright: December 16, 2021

Abstract

Extrusion of the alloy 6063 through bridge dies producing hollow shapes is a problem common in the aluminium industry. This communication reviews previous work on the extrusion of both hollow and solid shapes and presents methods to determine the pressure requirements and assess the difficulty of extrusion of shaped extrusions in general. Material flow through the bridge die is investigated by optical macroscopy and by use of a finite element program. It is shown that the pressure may be predicted by upper bound techniques and that the process has the same thermally activated features as that for rod extrusion. The finite element program appears to predict all the major characteristics of the flow observed macroscopically.


T. Sheppard, Department of Product Design and Manufacture Bournemouth University, Studland House, 12 Christchurch Rd., Bournemouth, BH1 3NA, UK
H. B. McShane, Department of Materials, Imperial College of Science, Technology and Medicine, Prince Consort Rd., London SW7 2BP, UK

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Received: 1997-08-11
Published Online: 2021-12-16

© 1998 Carl Hanser Verlag, München

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