Influence of Design on Mixing Efficiency in a Variable Intermeshing Clearance Mixer
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C.-H. Yao
Abstract
The Variable Intermeshing Clearance (VIC) mixer possesses the unique feature of the ability to change the inter-rotor clearance during the compounding process. To improve the mixing performance of the VIC mixer new designs are proposed. A fluid dynamics analysis package-FIDAP, using the finite element method was employed to simulate the flow behavior in the VIC mixer. The problem of time dependent flow boundaries was solved by selecting a number of sequential geometries with 20 degree increments to represent a complete mixing cycle. Dispersive mixing was evaluated in terms of both the shear stress distribution and the elongational flow components generated in the flow field. Distributive mixing was studied numerically by means of tracking the evolution of particles originally gathered as clusters. Our studies indicate that the new design of an enlarged chamber gives overall better dispersive and distributive mixing performance than the traditional VIC. The VIC mixer with both an enlarged chamber and wider rotor blades design shows poorer dispersive mixing but better distributive mixing capability. The effect of inter-rotor clearance on mixing efficiency is also discussed.
© 1997, Carl Hanser Verlag, Munich
Articles in the same Issue
- Contents
- Contents
- Editorial
- Third in a Series: Pioneers of Polymer Processing: Charles Goodyear
- Screw Extrusion/Mixing
- Chaotic Features of Flow in Polymer Processing Equipment-Relevance to Distributive Mixing
- Influence of Design on Mixing Efficiency in a Variable Intermeshing Clearance Mixer
- Simulation of Non-Isothermal Flow in a Modular Buss Kneader and Comparison with Experiment
- Rheological Behaviour of LLDPE/LDPE Blends under Elongational Deformation
- Effect of Compounding Conditions on Mechanical Properties of Glass Fiber-Reinforced Polyamide-6
- Die Extrusion
- A New Approach to Simulation of Die Flow which Incorporates the Extruder and Rotating Screw Tips in the Analysis
- New Aspects Concerning the Design of Coathanger Dies
- Film
- On-Line Birefringence Measurement in Film Blowing of a Linear Low Density Polyethylene
- Brittle Melt Rupture Phenomena in Polymer Processing
- Moulding
- Injection Molding of LDPE/BaSO4 Blends
- An Experimental Study of Rotational Molding of Polypropylene/Polyethylene Copolymers
- Determination of the Inter-Relationships Between Processing Conditions and Properties of an Injection Molded Silicone Ring Using an Experimental Design
- Numerical Simulation of the Flow and Fiber Orientation in Reinforced Thermoplastic Injection Molded Products
- Wide-Angle X-Ray, Densitometric and Microscopical Studies on Injection Molded Polypropylene Disks
Articles in the same Issue
- Contents
- Contents
- Editorial
- Third in a Series: Pioneers of Polymer Processing: Charles Goodyear
- Screw Extrusion/Mixing
- Chaotic Features of Flow in Polymer Processing Equipment-Relevance to Distributive Mixing
- Influence of Design on Mixing Efficiency in a Variable Intermeshing Clearance Mixer
- Simulation of Non-Isothermal Flow in a Modular Buss Kneader and Comparison with Experiment
- Rheological Behaviour of LLDPE/LDPE Blends under Elongational Deformation
- Effect of Compounding Conditions on Mechanical Properties of Glass Fiber-Reinforced Polyamide-6
- Die Extrusion
- A New Approach to Simulation of Die Flow which Incorporates the Extruder and Rotating Screw Tips in the Analysis
- New Aspects Concerning the Design of Coathanger Dies
- Film
- On-Line Birefringence Measurement in Film Blowing of a Linear Low Density Polyethylene
- Brittle Melt Rupture Phenomena in Polymer Processing
- Moulding
- Injection Molding of LDPE/BaSO4 Blends
- An Experimental Study of Rotational Molding of Polypropylene/Polyethylene Copolymers
- Determination of the Inter-Relationships Between Processing Conditions and Properties of an Injection Molded Silicone Ring Using an Experimental Design
- Numerical Simulation of the Flow and Fiber Orientation in Reinforced Thermoplastic Injection Molded Products
- Wide-Angle X-Ray, Densitometric and Microscopical Studies on Injection Molded Polypropylene Disks