Modelling of Residual Stresses and Warpage in Sandwich Injection Moulding
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T. S. Lundström
Abstract
Sandwich injection moulding offers the possibility of combining materials with different properties and, for instance, hide a recycled constituent within a virgin ditto. This attractive potential puts great demands on the manufacturing and therefore also on the process modelling. In particular the effect on the final stress state and the deformation of the part due to the heterogeneity of the material must be clarified. This topic is addressed in this study. To start with it is confirmed that expressions for the temperature field can be much simplified without major loss of accuracy in the solution. This enables us to take an analytical approach to the modelling and the resulting equations can be solved on a spread-sheet or with a simple code. It is also shown that the derived models compare well to experiments made with a two-layered structure, indicating that the models presented can be used to estimate changes of processing conditions or material properties for sandwich structures.
© 2003, Carl Hanser Verlag, Munich
Articles in the same Issue
- Contents
- Contents
- Editorial
- Polymorphic and Crystal Structures from Crystallization in Polymer Processing
- Compounding/Screw Extrusion
- Flow Properties and Morphology of PC/LCP Blends Affected by the Addition of Glass Fiber and Resulted Mutual Influences
- Modeling Filler Dispersion along a Twin-Screw Extruder
- Characterisation of Finite Length Composites
- Single Screw Extrusion of Natural Fibre Reinforced Thermoplastics (NFRTP)
- Fiber and Film
- A New Method to Determine the Filament Force Tension within the Fibre Formation Zone
- Diameter Profile Measurements for CO2 Laser Heated Drawing Process of PET Fiber
- Stress Induced Crystallization in Elongational Flow
- Improved Spinnability of Metallocene Polyethylenes by Using Processing Aids
- Melt Spinning of Reactive Extruded and/or Blended Polymer Fibers by Means of an Online Coupled Twin Screw Extruder
- Cast Film Problem: A Non Isothermal Investigation
- Rotational Molding
- Effect of Processing History on the Sintering of Ethylene Copolymers
- Injection Molding
- Five Geometric Principles for Injection Molding
- Modelling of Residual Stresses and Warpage in Sandwich Injection Moulding
Articles in the same Issue
- Contents
- Contents
- Editorial
- Polymorphic and Crystal Structures from Crystallization in Polymer Processing
- Compounding/Screw Extrusion
- Flow Properties and Morphology of PC/LCP Blends Affected by the Addition of Glass Fiber and Resulted Mutual Influences
- Modeling Filler Dispersion along a Twin-Screw Extruder
- Characterisation of Finite Length Composites
- Single Screw Extrusion of Natural Fibre Reinforced Thermoplastics (NFRTP)
- Fiber and Film
- A New Method to Determine the Filament Force Tension within the Fibre Formation Zone
- Diameter Profile Measurements for CO2 Laser Heated Drawing Process of PET Fiber
- Stress Induced Crystallization in Elongational Flow
- Improved Spinnability of Metallocene Polyethylenes by Using Processing Aids
- Melt Spinning of Reactive Extruded and/or Blended Polymer Fibers by Means of an Online Coupled Twin Screw Extruder
- Cast Film Problem: A Non Isothermal Investigation
- Rotational Molding
- Effect of Processing History on the Sintering of Ethylene Copolymers
- Injection Molding
- Five Geometric Principles for Injection Molding
- Modelling of Residual Stresses and Warpage in Sandwich Injection Moulding
