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A survey of inkjet-printed low-cost sensors

  • Christoph Beisteiner

    Christoph Beisteiner was born in Wels, Austria, in 1985. He received the Diploma degree in mechatronics from the Johannes Kepler University of Linz, Linz, Austria, in 2013. From 2013–2017 he was working as a research assistant at the Institute for Measurement Technology at the Johannes Kepler University. His current research interests include Energy Harvesting and Inkjet printed electronics.

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    and Bernhard G. Zagar

    Bernhard G. Zagar the Diploma degree in electrical engineering from the Technical University of Graz, Graz, Austria, in 1983, the M.S. degree in computer science from the University of California, Davis, CA, USA, in 1988, and the Ph.D. degree in electrical engineering from the Technical University of Graz in 1988. In November 1983, he was with the Department of Electrical Engineering, Technical University of Graz, where he was an Associate Professor of electrical measurement and instrumentation in 2001. He was a Research Assistant from 1986 to 1987 and a Research Associate with the Department of Electrical Engineering and Computer Science, University of California, in 1994. Since July 2001, he has been a Full Professor with the Institute for Measurement Technology, Johannes Kepler University, Linz, Austria. His current research interests include digital signal and image processing and applications of lasers for noncontacting measurements.

Published/Copyright: April 18, 2018

Abstract

Inkjet-printers from the company Epson and others can be used to fabricate low-cost sensors on coated PET films. By using nanoparticle-based dispersions resistive temperature dependent sensors, strain gauges, thermocouples and pressure sensors can be fabricated. For these purposes the gauge factors, Seebeck coefficients and temperature coefficients of resistance for Ag, Carbon Black and PEDOT:PSS dispersions on Mitsubishi® and Pelikan® PET substrates are characterized. Furthermore, piezoresistive effects in transverse and longitudinal strain directions are discussed. Additionally, a printed sensor system for measuring strains within a surface is presented. Finally, an injection-moulding process and a lamination process are used to improve the mechanical scratching of those sensors.

Zusammenfassung

Dieser Beitrag beschreibt die Herstellung von kostengünstigen Sensoren mit handelsüblichen Tintenstrahldruckern auf beschichteten PET-Folien. Durch die Verwendung von Nanopartikel-basierten Dispersionen können bspw. resistive temperaturabhängige Sensoren, Dehnungsmessstreifen, Thermoelemente und Drucksensoren realisiert werden. Zu diesem Zweck werden die K-Faktoren von Dehnungsmessstreifen, die Seebeck-Koeffizienten und die elektrischen Temperaturkoeffizienten für Ag-, Carbon Black- und PEDOT:PSS Dispersionen auf Mitsubishi und PET Substraten ermittelt. Außerdem werden die piezoresistiven Effekte der Dispersionen in Quer- und Längsdehnungsrichtungen behandelt. Im Weiteren wird ein gedrucktes Sensorsystem zur Messung von Dehnungen auf einer Oberfläche vorgestellt. Abschließend wird das In-Mold-Verfahren bzw. ein Laminierungsprozess verwendet, um die mechanische Kratzfestigkeit der Sensoren zu verbessern.

Award Identifier / Grant number: 843499

Funding statement: This research was supported by the Austrian Research Promotion Agency (FFG) under grant no. 843499.

About the authors

Christoph Beisteiner

Christoph Beisteiner was born in Wels, Austria, in 1985. He received the Diploma degree in mechatronics from the Johannes Kepler University of Linz, Linz, Austria, in 2013. From 2013–2017 he was working as a research assistant at the Institute for Measurement Technology at the Johannes Kepler University. His current research interests include Energy Harvesting and Inkjet printed electronics.

Bernhard G. Zagar

Bernhard G. Zagar the Diploma degree in electrical engineering from the Technical University of Graz, Graz, Austria, in 1983, the M.S. degree in computer science from the University of California, Davis, CA, USA, in 1988, and the Ph.D. degree in electrical engineering from the Technical University of Graz in 1988. In November 1983, he was with the Department of Electrical Engineering, Technical University of Graz, where he was an Associate Professor of electrical measurement and instrumentation in 2001. He was a Research Assistant from 1986 to 1987 and a Research Associate with the Department of Electrical Engineering and Computer Science, University of California, in 1994. Since July 2001, he has been a Full Professor with the Institute for Measurement Technology, Johannes Kepler University, Linz, Austria. His current research interests include digital signal and image processing and applications of lasers for noncontacting measurements.

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Received: 2017-12-06
Accepted: 2018-03-30
Published Online: 2018-04-18
Published in Print: 2018-07-26

© 2018 Walter de Gruyter GmbH, Berlin/Boston

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