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Numerical simulation and experimental investigation of multiphase mass transfer process for industrial applications in China

  • Chao Yang received his PhD and BSc in 1998 and 1993, respectively, both from Nanjing Tech University. His research interests include numerical simulation and experimental determination of multiphase flow and transport phenomena in various multiphase reactors such as stirred tanks, loop reactors, packed beds, and microreactors. He has published 187 papers in peer-reviewed journals and holds 45 patents and 27 computer software copyrights. He was awarded the National Science Fund for Distinguished Young Scholars in 2010. He won the second prize of the China State Natural Science Award in 2009, the Asia Research Award from the Society of Chemical Engineers (Japan) in 2012, the second prize of the China State Technological Invention Award in 2015, and the Prize for Scientific and Technological Innovation from Ho Leung Ho Lee Foundation (Hong Kong) in 2016.

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    Guangsheng Luo received his PhD and BSc in 1993 and 1988, respectively, both from Tsinghua University. His research interests include microstructured chemical systems, separation science and technology, and functional materials. He has published more than 300 papers in peer-reviewed journals and holds more than 60 patents. He was awarded the National Science Fund for Distinguished Young Scholars in 2005. He won the second prize of the China State Technological Invention Award in 2012. He was admitted as a fellow of the Royal Society of Chemistry in 2016.

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    Xigang Yuan received his PhD in chemical engineering from ENSIGC-INPT (Chemical Engineering School of the National Polytechnic Institute in Toulouse, France) in 1988. His research interests include transport process theory and numerical computation with applications in multiphase fluid systems in chemical engineering, interfacial behaviors in mass and heat transfer, separation processes synthesis, and optimization with heat integration and thermal coupling. He has published more than 200 peer-reviewed papers, 4 books, and 5 book chapters and holds 12 patents. He won the second prize of the China State Science and Technology Award in 2005 and four prizes of the Tianjin Municipal Science and Technology Award.

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    Jie Chen obtained her PhD from the University of Chinese Academy of Sciences in 2015. Currently, she has focused her research on the movement behaviors and interphase mass transfer of bubble/droplet swarms in a continuous phase, which was supported by the National Natural Science Foundation of China.

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    Yangcheng Lu received his BSc and PhD in chemical engineering in 1998 and 2003, respectively, from Tsinghua University. His current research includes microstructured chemical process and coupled chemical processes targeted to clean production of basic chemicals, flow synthesis of fine chemicals, and controllable preparation of functional materials. He has published more than 100 papers in peer-reviewed journals and holds more than 50 patents. He was elected for the Outstanding Young Investigator Award by the CPCIF and Hou Debang Young Investigator Award by the CIESC in 2013 and was granted financial support by the Outstanding Youth Science Foundation (NSFC) in 2014.

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    Xiaojin Tang received his PhD in 2004 from Tsinghua University. His research mainly focuses on the modeling and scale-up of multiphase equipments, including slurry reactors, extraction columns, and microreactors.

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    Aiwu Zeng received his PhD and MS in 1996 and 1993, respectively, from Tianjin University. His research interests are the intensification of separation processes (such as distillation), mass transfer phenomena on the interface of vapor and liquid, and vapor and liquid equilibrium data.

Published/Copyright: June 12, 2019
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Abstract

This paper presents a comprehensive review of the remarkable achievements by Chinese scientists and engineers who have contributed to the multiscale process design, with emphasis on the transport mechanisms in stirred reactors, extractors, and rectification columns. After a brief review of the classical theory of transport phenomena, this paper summarizes the domestic developments regarding the relevant experiments and numerical techniques for the interphase mass transfer on the drop/bubble scale and the micromixing in the single-phase or multiphase stirred tanks in China. To improve the design and scale-up of liquid-liquid extraction columns, new measurement techniques with the combination of both particle image velocimetry and computational fluid dynamics have been developed and advanced modeling methods have been used to determine the axial mixing and mass transfer performance in extraction columns. Detailed investigations on the mass transfer process in distillation columns are also summarized. The numerical and experimental approaches modeling transport phenomena at the vicinity of the vapor-liquid interface, the point efficiency for trays/packings regarding the mixing behavior of fluids, and the computational mass transfer approach for the simulation of distillation columns are thoroughly analyzed. Recent industrial applications of mathematical models, numerical simulation, and experimental methods for the design and analysis of multiphase stirred reactors/crystallizers, extractors, and distillation columns are seen to garnish economic benefits. The current problems and future prospects are pinpointed at last.

Funding source: National Key Research and Development Program

Award Identifier / Grant number: 2016YFB0301701

Award Identifier / Grant number: 21606234

Award Identifier / Grant number: 21490584

Funding source: Key Research Program of Frontier Sciences of CAS

Award Identifier / Grant number: QYZDJ-SSW-JSC030

Funding source: Instrument Developing Project of Chinese Academy of Sciences

Award Identifier / Grant number: YZ201641

Funding statement: Financial support from the National Key Research and Development Program (grant 2016YFB0301701), the National Natural Science Foundation of China (grants 21606234 and 21490584), the Major National Scientific Instrument Development Project (grant 21427814), the Key Research Program of Frontier Sciences of CAS (grant QYZDJ-SSW-JSC030), the Instrument Developing Project of Chinese Academy of Sciences (grant YZ201641), and the Jiangsu National Synergetic Innovation Center for Advanced Materials is gratefully acknowledged.

About the authors

Chao Yang

Chao Yang received his PhD and BSc in 1998 and 1993, respectively, both from Nanjing Tech University. His research interests include numerical simulation and experimental determination of multiphase flow and transport phenomena in various multiphase reactors such as stirred tanks, loop reactors, packed beds, and microreactors. He has published 187 papers in peer-reviewed journals and holds 45 patents and 27 computer software copyrights. He was awarded the National Science Fund for Distinguished Young Scholars in 2010. He won the second prize of the China State Natural Science Award in 2009, the Asia Research Award from the Society of Chemical Engineers (Japan) in 2012, the second prize of the China State Technological Invention Award in 2015, and the Prize for Scientific and Technological Innovation from Ho Leung Ho Lee Foundation (Hong Kong) in 2016.

Guangsheng Luo

Guangsheng Luo received his PhD and BSc in 1993 and 1988, respectively, both from Tsinghua University. His research interests include microstructured chemical systems, separation science and technology, and functional materials. He has published more than 300 papers in peer-reviewed journals and holds more than 60 patents. He was awarded the National Science Fund for Distinguished Young Scholars in 2005. He won the second prize of the China State Technological Invention Award in 2012. He was admitted as a fellow of the Royal Society of Chemistry in 2016.

Xigang Yuan

Xigang Yuan received his PhD in chemical engineering from ENSIGC-INPT (Chemical Engineering School of the National Polytechnic Institute in Toulouse, France) in 1988. His research interests include transport process theory and numerical computation with applications in multiphase fluid systems in chemical engineering, interfacial behaviors in mass and heat transfer, separation processes synthesis, and optimization with heat integration and thermal coupling. He has published more than 200 peer-reviewed papers, 4 books, and 5 book chapters and holds 12 patents. He won the second prize of the China State Science and Technology Award in 2005 and four prizes of the Tianjin Municipal Science and Technology Award.

Jie Chen

Jie Chen obtained her PhD from the University of Chinese Academy of Sciences in 2015. Currently, she has focused her research on the movement behaviors and interphase mass transfer of bubble/droplet swarms in a continuous phase, which was supported by the National Natural Science Foundation of China.

Yangcheng Lu

Yangcheng Lu received his BSc and PhD in chemical engineering in 1998 and 2003, respectively, from Tsinghua University. His current research includes microstructured chemical process and coupled chemical processes targeted to clean production of basic chemicals, flow synthesis of fine chemicals, and controllable preparation of functional materials. He has published more than 100 papers in peer-reviewed journals and holds more than 50 patents. He was elected for the Outstanding Young Investigator Award by the CPCIF and Hou Debang Young Investigator Award by the CIESC in 2013 and was granted financial support by the Outstanding Youth Science Foundation (NSFC) in 2014.

Xiaojin Tang

Xiaojin Tang received his PhD in 2004 from Tsinghua University. His research mainly focuses on the modeling and scale-up of multiphase equipments, including slurry reactors, extraction columns, and microreactors.

Aiwu Zeng

Aiwu Zeng received his PhD and MS in 1996 and 1993, respectively, from Tianjin University. His research interests are the intensification of separation processes (such as distillation), mass transfer phenomena on the interface of vapor and liquid, and vapor and liquid equilibrium data.

Nomenclature

a

effective interfacial area, m2 m−3

all

interaction between the liquid beads

als

interaction between the liquid bead and the solid bead

c

mass concentration, kg m−3

c

fluctuating mass concentration, kg m−3

c2

concentration variance, kg2 m−6

Cav

average volumetric fraction of solid, m3 m−3

C*

equilibrium concentration, kg m−3

C

local bulk concentration, kg m−3

dp

particle diameter, μm

D

molecular diffusivity, m2 s−1

Dz

axial dispersion coefficient, m2 s−1

Dt

turbulent or eddy diffusivity, m2 s−1

Dr

radial dispersion coefficient, m2 s−1

F

F-factor based on bubbling tray area, kg0.5 m−0.5 s−1

g

body force per unit mass

G

gas flowrate, kg s−1

hw

weir height, m

H

height of packed bed, m

Hox

“true” mass transfer unit height of continuous phase, m

Hoxp

practical mass transfer unit height of continuous phase, m

k

turbulence kinetic energy, m2 s−2

K

mass transfer coefficient, m s−1

Kox

overall mass transfer coefficient of continuous phase, m s−1

L

characteristic length, m

Lw

intensity of liquid flow, m3 (h−2 m−1)

m

bead mass (DPD method)

Ma

Marangoni number, Ma=αcΔCL/D

N

agitation speed, round/min

P

pressure, kPa

Pr

Prandtl number, Pr=νD

r

radial coordinate, m

R

radius of stirred tank, m

Ra

Rayleigh number, Ra=βcΔCgL3μD

ReG

Reynolds number of gas phase

ReL

Reynolds number of liquid phase

QL

liquid flowrate, m3 h−1

Sc

Schmidt number, Sc=ρμ/D

Sct

turbulent Schmidt number, Sct=ρμt/Dt

Sn

source term

T

diameter of tank, m

tAI

arrival time of probe I, s

tAII

arrival time of probe II, s

Δt

time difference of the two probes, s

ui

velocity of fluid in dimension i (i=1, 2, 3)

ui

fluctuating velocity, m s−1

uk

characteristic velocity, m s−1

ux

superficial velocity of continuous phase, m s−1

uy

superficial velocity of dispersed phase, m s−1

Ui

time-averaged velocity of fluid, m s−1

Vs

slip velocity between the two phases, m s−1

αc

factor-correlated surface tension and concentration difference

ε

void fraction

ε

turbulence energy dissipation rate, m2 s−3

εc

dissipation rate of c2, kg2 m−6 s−1

μt

turbulence viscosity, Pa s

v

dynamic viscosity, kg m−1 s−1

ρ

density, kg m−3

ϕ

holdup of the dispersed phase

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Received: 2017-06-25
Accepted: 2018-05-24
Published Online: 2019-06-12
Published in Print: 2019-12-18

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