Solid loading effect on the performance of a cyclone with spiral guide vanes
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Morteza Bayareh
Abstract
The present study numerically assesses the influence of solid loading on the performance of gas-solid cyclones equipped with spiral guide vanes (SGVs) featuring 0.5 to 3 turns. Numerical simulations utilize the Reynolds Stress Model (RSM) alongside the Eulerian-Lagrangian particle tracking scheme to separate solid particles ranging from 0.1 to 8 μm. The performance of these SGV-equipped cyclones is compared against conventional cyclones with either roughened cone surfaces (C.R series) or smooth cone surfaces (C series). The results demonstrate that the maximum pressure drop occurs in cyclone C5 with a 2.5-turn SGV. It is found that introducing 1-mm roughness on the cone surface reduces the pressure drop compared to the same design with a smooth cone surface. For instance, the pressure drop of cyclone C5 is about 60 % greater than that of cyclone C.R5. The results indicate that the collection efficiency of SGV-based cyclones for 0.1-μm solid particles ranges from 25 % to 48 %, while conventional cyclones achieve only 4 %, highlighting the significant impact of SGVs on collection efficiency. When the solid loading is 5 %, the cyclone with 0.5-, 1-, 1.5-, 2-, 2.5-, and 3-turn SGVs and smooth cone wall can collect 50 % of the particles with diameters of 0.49, 0.23, 0.2, 0.18, 0.14, and 0.13 µm, respectively. In contrast, the conventional cyclone can collect 50 % of particles with a diameter of 1.24 µm. It is concluded that increasing solid loading enables all cyclone designs to collect smaller particles.
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Research ethics: Not applicable.
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Informed consent: Not applicable.
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Author contributions: None declared.
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Use of Large Language Models, AI and Machine Learning Tools: None declared.
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Conflict of interest: The author states no conflict of interest.
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Research funding: None declared.
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Data availability: Not applicable.
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© 2025 Walter de Gruyter GmbH, Berlin/Boston
Articles in the same Issue
- Frontmatter
- Articles
- Numerical evaluation of the wall effect on the hydrodynamic behavior of a fluidized nanoparticle agglomerate
- Conceptual modeling and performance evaluation of novel reactors for efficient synthesis of nylon-6,6
- Numerical study on bubble dynamics and mixing characteristics in viscous fluids under top-and-side composite blowing
- Enhanced bio-adsorbent derived from turnip leaves for crystal violet removal in aqueous solutions: experimental investigation, characterization, and machine learning modeling
- Esterification of acetic acid with butanol: kinetic study and fuzzy modelling using electrochemical parameters
- Performance comparison of single and double slope solar still by experimental investigation
- Solid loading effect on the performance of a cyclone with spiral guide vanes
- Numerical simulation of reduction behavior in shaft furnace based on DEM and CFD
- Thermal dispersion study of roof and wall materials with chemical pretreatments for energy reduction
Articles in the same Issue
- Frontmatter
- Articles
- Numerical evaluation of the wall effect on the hydrodynamic behavior of a fluidized nanoparticle agglomerate
- Conceptual modeling and performance evaluation of novel reactors for efficient synthesis of nylon-6,6
- Numerical study on bubble dynamics and mixing characteristics in viscous fluids under top-and-side composite blowing
- Enhanced bio-adsorbent derived from turnip leaves for crystal violet removal in aqueous solutions: experimental investigation, characterization, and machine learning modeling
- Esterification of acetic acid with butanol: kinetic study and fuzzy modelling using electrochemical parameters
- Performance comparison of single and double slope solar still by experimental investigation
- Solid loading effect on the performance of a cyclone with spiral guide vanes
- Numerical simulation of reduction behavior in shaft furnace based on DEM and CFD
- Thermal dispersion study of roof and wall materials with chemical pretreatments for energy reduction
