Home Floating particles mixing characteristics in an eccentric stirred tank coupled with dislocated fractal impellers
Article
Licensed
Unlicensed Requires Authentication

Floating particles mixing characteristics in an eccentric stirred tank coupled with dislocated fractal impellers

  • Deyin Gu EMAIL logo , Xin Li , Yi Wang , Hui Xu , Mei Ye and Li Wen
Published/Copyright: April 28, 2022

Abstract

The mixing characteristics of floating particle dispersion process in an eccentric stirred tank with dislocated fractal impellers were investigated using computational fluid dynamics (CFD) and experimental analyses. Solid concentration distribution, axial solid concentration profile, cloud height, solid integrated velocity, power consumption and just drawdown speed were investigated. Results showed that dislocated fractal impeller can enhance solid integrated velocity and fluid turbulent fluctuation intensity compared with dislocated pitched blade impeller, and eccentric agitation coupled with dislocated fractal impeller could destroy the typical circulation loops and symmetric flow field and improve the axial circulation efficiency of floating particles on the basis of dislocated fractal impeller. Eccentric agitation coupled with dislocated fractal impeller could further enhance the floating particle dispersion homogeneity (MI) and decrease the just drawdown speed (N jd) on the basis of dislocated fractal impeller and dislocated pitched blade impeller at the specific power consumption. Meanwhile, eccentric ratio of 0.3 or 0.4 was optimal for the floating particle mixing process in this work.


Corresponding author: Deyin Gu, School of Environment and Resources, Chongqing Technology and Business University, Chongqing 400060, China, E-mail:

Funding source: Chongqing Education Commission

Award Identifier / Grant number: KJQN201900802

Funding source: Chongqing Technology and Business University http://dx.doi.org/10.13039/501100004500

Award Identifier / Grant number: 1956006

Funding source: Chongqing Technology and Business University http://dx.doi.org/10.13039/501100004500

Award Identifier / Grant number: 1952041

  1. Author contribution: Deyin Gu: conceptualization, methodology, software, investigation, formal analysis, supervision, writing-original draft. Xin Li: writing-review and editing. Yi Wang: writing-review and editing. Hui Xu: writing-review and editing. Mei Ye: writing - review and editing. Li Wen: writing - review and editing.

  2. Research funding: The study was supported by the Science and Technology Research Project of Chongqing Education Commission (KJQN201900802) and Scientific Research Projects for High-Level Talents of Chongqing Technology and Business University (1956006 and 1952041).

  3. Conflict of interest statement: The authors declare no conflicts of interest regarding this article.

References

Bakker, A., and J. J. Frijlink. 1989. “The Drawdown and Dispersion of Floating Solids in Aerated and Unaerated Stirred Vessels.” Chemical Engineering Research and Design 67: 208–10.Search in Google Scholar

Bao, Y. Y., Z. G. Hao, Z. M. Gao, L. Shi, and J. M. Smith. 2005. “Suspension of Buoyant Particles in a Three Phase Stirred Tank.” Chemical Engineering Science 60: 2283–92. https://doi.org/10.1016/j.ces.2004.10.040.Search in Google Scholar

Chen, T., L. Q. Wang, D. Z. Wu, Y. B. Sun, B. Wu, and Z. F. Li. 2012. “Investigation of the Mechanism of Low-Density Particle and Liquid Mixing Process in a Stirred Vessel.” Canadian Journal of Chemical Engineering 90: 925–35. https://doi.org/10.1002/cjce.20578.Search in Google Scholar

Dohi, N., T. Takahashi, K. Minekawa, and Y. Kawase. 2004. “Power Consumption and Solid Suspension Performance of Large-Scale Impellers in Gas-Liquid-Solid Three-phase Stirred Tank Reactors.” Chemical Engineering Journal 97: 103–14. https://doi.org/10.1016/s1385-8947(03)00148-7.Search in Google Scholar

Gidaspow, D. 1994. Multiphase Flow and Fluidization. Boston: Academic Press.Search in Google Scholar

Hsu, R. C., C. K. Chiu, and S. C. Lin. 2017. “A CFD Study of the Drawdown Speed of Floating Solids in a Stirred Vessel.” Journal of the Taiwan Institute of Chemical Engineers 90: 33–43.10.1016/j.jtice.2017.12.014Search in Google Scholar

Hu, Y. Y., Z. Liu, J. C. Yang, and Y. Cheng. 2010. “Liquid Mixing in Eccentric Stirred Tank.” CIESC Journal 61: 2517–22.Search in Google Scholar

Joosten, G. E. H., J. G. M. Schilder, and A. M. Broere. 1977. “The Suspension of Floating Solids in Stirred Vessels.” Chemical Engineering Research and Design 55: 220–2.Search in Google Scholar

Khazam, O., and S. M. Kresta. 2008. “Mechanisms of Solids Drawdown in Stirred Tanks.” Canadian Journal of Chemical Engineering 86: 622–34. https://doi.org/10.1002/cjce.20077.Search in Google Scholar

Kondo, S. I., N. Yamada, and K. Takahashi. 2008. “Distribution of Solid Particles Lighter Than Liquid in an Agitated Vessel Stirred by Dual Impellers.” Journal of Chemical Engineering of Japan 41: 155–60. https://doi.org/10.1252/jcej.07we255.Search in Google Scholar

Kuzmanic, N., and D. Rusic. 1999. “Solids Concentration Measurements of Floating Particles Suspended in a Stirred Vessel Using Sample Withdrawal Techniques.” Industrial & Engineering Chemistry Research 38: 2794–802.10.1021/ie980592iSearch in Google Scholar

Kuzmanic, N., R. Zanetic, and M. Akrap. 2008. “Impact of Floating Suspended Solids on the Homogenisation of the Liquid Phase in Dual-Impeller Agitated Vessel.” Chemical Engineering and Processing: Process Intensification 47: 663–9.10.1016/j.cep.2006.12.010Search in Google Scholar

Liang, Y. N., D. R. Gao, and L. Bai. 2014. “Numerical Simulation of Laminar Flow and Mixing Process in Eccentrically Stirred Tank with Combined Impeller.” Chemical Industry and Engineering Progress 33: 3203–9.Search in Google Scholar

Luan, D. Y., S. F. Zhang, S. X. Zheng, X. Wei, and Y. Wang. 2017. “Dynamic Characteristics of Impeller of Perturbed Six-Bent-Bladed Turbine in Pseudoplastic Fluid Based on Fluid-Structure Interaction.” CIESC Journal 68: 2328–35.Search in Google Scholar

Myers, K. J., A. K. Pandit, E. E. Janz, and J. B. Fasano. 2017. “Impeller Diameter and Submergence Effects in Solids Drawdown with Up-Pumping Impellers.” Canadian Journal of Chemical Engineering 95: 1076–81. https://doi.org/10.1002/cjce.22766.Search in Google Scholar

Nedic, J., B. Ganapathisubramani, and J. C. Vassilicons. 2013. “Drag and Near Wake Characteristics of Flat Plates Normal to the Flow with Fractal Edge Geometries.” Fluid Dynamics Research 45: 061406.10.1088/0169-5983/45/6/061406Search in Google Scholar

Qiao, S., R. Wang, X. Yang, and Y. Yan. 2015. “CFD Simulation of Complete Drawdown of Floating Solids in a Stirred Tank.” Canadian Journal of Chemical Engineering 93: 141–9. https://doi.org/10.1002/cjce.22097.Search in Google Scholar

Siddiqui, H. 1993. “Mixing Technology for Buoyant Solids in a Nonstandard Vessel.” AIChE Journal 39: 505–9. https://doi.org/10.1002/aic.690390312.Search in Google Scholar

Steiros, K., P. J. K. Bruce, O. R. H. Buxton, and J. C. Vassilicos. 2016. “Power Consumption and Form Drag of Regular and Fractal-Shaped Turbines in a Stirred Tank.” AIChE Journal 10: 1–18. https://doi.org/10.1002/aic.15414.Search in Google Scholar

Tagawa, A., N. Dohi, and Y. Kawase. 2006. “Dispersion of Floating Solid Particles in Aerated Stirred Tank Reactors Minimum Impeller Speeds for Off-Surface and Ultimately Homogeneous Solid Suspension and Solids Concentration Profiles.” Industrial & Engineering Chemistry Research 45: 818–29. https://doi.org/10.1021/ie050634k.Search in Google Scholar

Takahashi, K., and S. I. Sasaki. 1999. “Complete Drawdown and Dispersion of Floating Solids in Agitated Vessel Equipped with Ordinary Impellers.” Journal of Chemical Engineering of Japan 32: 40–4. https://doi.org/10.1252/jcej.32.40.Search in Google Scholar

Tamburini, A., A. Cipollina, G. Micale, A. Brucato, and M. Ciofalo. 2011. “CFD Simulation of Dense Solid-Liquid Suspensions in Baffled Stirred Tank: Predictions of Suspension Curves.” Chemical Engineering Journal 178: 324–41. https://doi.org/10.1016/j.cej.2011.10.016.Search in Google Scholar

Tamburini, A., A. Cipollina, G. Micale, A. Brucato, and M. Ciofalo. 2012. “CFD Simulation of Dense Solid-Liquid Suspensions in Baffled Stirred Tank: Predictions of the Minimum Impeller Speed for Complete Suspension.” Chemical Engineering Journal 193: 234–55. https://doi.org/10.1016/j.cej.2012.04.044.Search in Google Scholar

Tervasmaki, P., J. Tiihonen, and H. Ojamo. 2014. “Comparison of Solids Suspension Criteria Based on Electrical Impedance Tomography and Visual Measurements.” Chemical Engineering Science 116: 128–35. https://doi.org/10.1016/j.ces.2014.05.003.Search in Google Scholar

Thring, R. W. 1990. “An Experimental Investigation into the Complete Suspension of Floating Solids in an Agitated Tank.” Industrial & Engineering Chemistry Research 29: 676–82. https://doi.org/10.1021/ie00100a029.Search in Google Scholar

Wadnerkar, D., M. O. Tade, V. K. Pareek, and R. P. Utikar. 2016. “CFD Simulation of Solid-Liquid Stirred Tanks for Low to Dense Solid Loading Systems.” Particuology 29: 16–33. https://doi.org/10.1016/j.partic.2016.01.012.Search in Google Scholar

Waghmare, Y., R. Falk, L. Graham, and V. Kogant. 2011. “Drawdown of Floating Solids in Stirred Tanks: Scale-Up Study Using CFD Modeling.” International Journal of Pharmaceutics 418: 243–53. https://doi.org/10.1016/j.ijpharm.2011.05.039.Search in Google Scholar

Wang, L., Y. Zhang, X. Li, and Y. Zhang. 2010. “Experimental Investigation and CFD Simulation of Liquid-Solid-Solid Dispersion in a Stirred Reactor.” Chemical Engineering Science 65: 5559–72. https://doi.org/10.1016/j.ces.2010.08.002.Search in Google Scholar

Xu, S. A., W. Z. Ren, and X. M. Zhao. 2015. “Critical Rotational Speed for a Floating Particle Suspension in an Aerated Vessel.” Chemical Engineering & Technology 24: 189–94. https://doi.org/10.1016/j.cej.2015.03.110.Search in Google Scholar

Yogesh, W., R. Falk, L. Graham, and V. Koganti. 2011. “Drawdown of Floating Solids in Stirred Tanks: Scale-Up Study Using CFD Modeling.” International Journal of Pharmaceutics 418: 243–53.10.1016/j.ijpharm.2011.05.039Search in Google Scholar PubMed

Zhang, Y., G. Yu, M. A. H. Siddhu, A. Masroor, M. F. Ali, A. A. Abdeltawab, and X. Chen. 2017. “Effect of Impeller on Sinking and Floating Behavior of Suspending Particle Materials in Stirred Tank: A Computational Fluid Dynamics and Factorial Design Study.” Advanced Powder Technology 28: 1159–69. https://doi.org/10.1016/j.apt.2017.02.002.Search in Google Scholar

Received: 2021-12-31
Accepted: 2022-04-19
Published Online: 2022-04-28

© 2022 Walter de Gruyter GmbH, Berlin/Boston

Downloaded on 25.9.2025 from https://www.degruyterbrill.com/document/doi/10.1515/ijcre-2021-0303/html?lang=en
Scroll to top button