Home Optimization of iron (III) oxide nanoparticles production from natural waste for use in wastewater applications
Article
Licensed
Unlicensed Requires Authentication

Optimization of iron (III) oxide nanoparticles production from natural waste for use in wastewater applications

  • Manjakuppam Malika , Munnure Rakshith Reddy , Bheesetty Surya , Manne Akash Yadav and Shriram S. Sonawane ORCID logo EMAIL logo
Published/Copyright: June 19, 2025
Become an author with De Gruyter Brill

Abstract

Research on environmentally friendly synthesis using natural waste materials has gained momentum due to the increasing demand for sustainable nanomaterials. This study proposes a green synthesis approach for Fe2O3 nanoparticles using an extract from Golden Shower Flower as a natural stabilizing agent. The environmental impact of this bio-based synthesis is assessed through a Life Cycle Assessment (LCA) framework, following ISO 14040-44 standards, and is compared to conventional chemical methods. Key findings indicate that this approach significantly reduces environmental impact, including climate change potential (0.002022 kg CO2), fossil depletion (3.17E-07 kg oil eq.), and human toxicity levels, making it a more sustainable alternative. However, potential environmental trade-offs exist due to the energy consumption required for extract preparation and purification. To further optimize the synthesis process, a response function model was developed using Central Composite Design (CCD), achieving a high R2 value of 0.998, confirming strong predictive accuracy. A confirmatory experiment using optimized conditions – 0.03 M precursor concentration, 80.5 min of ultrasonication, and 550 °C calcination – resulted in the production of Fe2O3 nanoparticles with an average size of approximately 15 nm. The synthesized Fe2O3 nanoparticles exhibited excellent performance in wastewater treatment, offering a dual environmental benefit by reducing waste while improving water purification solutions. The uniform particle size distribution and magnetic properties reinforce the potential of waste-derived nanomaterials in driving sustainable nanotechnology. Additionally, they emphasize the importance of scalability, process optimization, and industrial integration in realizing a circular economy-driven approach.


Corresponding author: Shriram S. Sonawane, Department of Chemical Engineering, Nano Research Project Laboratory, Visvesvaraya National Institute of Technology, Nagpur, MS 440010, India, E-mail:

  1. Research ethics: Not applicable.

  2. Informed consent: Not applicable.

  3. Author contributions: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.

  4. Use of Large Language Models, AI and Machine Learning Tools: None declared.

  5. Conflict of interest: The authors state no conflict of interest.

  6. Research funding: None declared.

  7. Data availability: Not applicable.

References

1. Suppiah, DD, Julkapli, NM, Sagadevan, S, Johan, MR. Eco-friendly green synthesis approach and evaluation of environmental and biological applications of iron oxide nanoparticles. Inorg Chem Commun 2023;152:110700. https://doi.org/10.1016/j.inoche.2023.110700.Search in Google Scholar

2. Goutam, SP, Saxena, G, Roy, D, Yadav, AK, Bharagava, RN. Green synthesis of nanoparticles and their applications in water and wastewater treatment.Biorem Ind Waste Environ Saf: Vol i: Ind Waste Manage 2020:349–79.10.1007/978-981-13-1891-7_16Search in Google Scholar

3. Bassim, S, Mageed, AK, AbdulRazak, AA, Majdi, HS. Green synthesis of Fe3O4 nanoparticles and its applications in wastewater treatment. Inorganics 2022;10:260. https://doi.org/10.3390/inorganics10120260.Search in Google Scholar

4. Selvaraj, R, Pai, S, Vinayagam, R, Varadavenkatesan, T, Kumar, PS, Duc, PA, et al.. A recent update on green synthesized iron and iron oxide nanoparticles for environmental applications. Chemosphere 2022;308:136331. https://doi.org/10.1016/j.chemosphere.2022.136331.Search in Google Scholar PubMed

5. Das, C, Sen, S, Singh, T, Ghosh, T, Paul, SS, Wan Kim, T, et al.. Green synthesis, characterization and application of natural product coated magnetite nanoparticles for wastewater treatment. Nanomaterials 2020;10:1615. https://doi.org/10.3390/nano10081615.Search in Google Scholar PubMed PubMed Central

6. Haider, FU, Zulfiqar, U, Ul Ain, N, Hussain, S, Maqsood, MF, Ejaz, M, et al.. Harnessing plant extracts for eco-friendly synthesis of iron nanoparticle (Fe-NPs): characterization and their potential applications for ameliorating environmental pollutants. Ecotoxicol Environ Saf 2024;281:116620. https://doi.org/10.1016/j.ecoenv.2024.116620.Search in Google Scholar PubMed

7. Majumder, A, Ramrakhiani, L, Mukherjee, D, Mishra, U, Halder, A, Mandal, AK, et al.. Green synthesis of iron oxide nanoparticles for arsenic remediation in water and sludge utilization. Clean Technol Environ Policy 2019;21:795–813. https://doi.org/10.1007/s10098-019-01669-1.Search in Google Scholar

8. Jabbar, KQ, Barzinjy, AA, Hamad, SM. Iron oxide nanoparticles: preparation methods, functions, adsorption and coagulation/flocculation in wastewater treatment. Environ Nanotechnol Monit Manag 2022;17:100661. https://doi.org/10.1016/j.enmm.2022.100661.Search in Google Scholar

9. Alprol, AE, El-Sheikh, MA, Pereira, P, Khairy, HM. Green synthesis, characterization, antimicrobial activity, and optimization of iron oxide nanoparticles for efficient Acid Red 73 dye removal from aqueous solution by a Taguchi approach. Biomass Convers Biorefinery 2025:1–20.10.1007/s13399-025-06521-9Search in Google Scholar

10. Soltys, L, Olkhovyy, O, Tatarchuk, T, Naushad, M. Green synthesis of metal and metal oxide nanoparticles: principles of green chemistry and raw materials. Magnetochemistry 2021;7:145. https://doi.org/10.3390/magnetochemistry7110145.Search in Google Scholar

11. Sonawane, SS, Thakur, PP, Malika, M, Ali, HM. Recent advances in the applications of green synthesized nanoparticle based nanofluids for the environmental remediation. Curr Pharm Biotechnol 2023;24:188–98. https://doi.org/10.2174/1389201023666220411114620.Search in Google Scholar PubMed

12. Bolade, OP, Williams, AB, Benson, NU. Green synthesis of iron-based nanomaterials for environmental remediation: a review. Environ Nanotechnol Monit Manag 2020;13:100279. https://doi.org/10.1016/j.enmm.2019.100279.Search in Google Scholar

13. Nizamuddin, S, Siddiqui, MTH, Mubarak, NM, Ahmed Baloch, H, Abdullah, EC, Mazari, SA, et al.. Iron oxide nanomaterials for the removal of heavy metals and dyes from wastewater. Nanoscale Mater Water Purif; 2019:447–72 pp.10.1016/B978-0-12-813926-4.00023-9Search in Google Scholar

14. Tai, VC, Che, HX, Kong, XY, Ho, KC, Ng, WM. Decoding iron oxide nanoparticles from design and development to real world application in water remediation. J Ind Eng Chem 2023;127:82–100. https://doi.org/10.1016/j.jiec.2023.07.038.Search in Google Scholar

15. Saif, S, Tahir, A, Chen, Y. Green synthesis of iron nanoparticles and their environmental applications and implications. Nanomaterials 2016;6:209. https://doi.org/10.3390/nano6110209.Search in Google Scholar PubMed PubMed Central

16. Bhateria, R, Mona, S, Sharma, Y. Green synthesized iron nanoparticles for environmental management: minimizing material and energy inputs. Cost-Eff Wastewater Treat Technol: Nat Syst 2021:129–49.10.1007/698_2021_789Search in Google Scholar

17. Jain, R, Mendiratta, S, Kumar, L, Srivastava, A. Green synthesis of iron nanoparticles using Artocarpus heterophyllus peel extract and their application as a heterogeneous Fenton-like catalyst for the degradation of Fuchsin Basic dye. Curr Res Green Sustain Chemi 2021;4:100086. https://doi.org/10.1016/j.crgsc.2021.100086.Search in Google Scholar

18. Elgarahy, AM, Ali, M, Eloffy, MG, Zahran, M, Kharbish, S, Elwakeel, KZ, et al.. Geopolymers as sustainable eco-friendly materials: classification, synthesis routes, and applications in wastewater treatment. Separ Purif Technolgy 2023;324:124631. https://doi.org/10.1016/j.seppur.2023.124631.Search in Google Scholar

19. Malika, M, Sonawane, SS. Statistical modelling for the Ultrasonic photodegradation of Rhodamine B dye using aqueous based Bi-metal doped TiO2 supported montmorillonite hybrid nanofluid via RSM. Sustain Energy Technol Assess 2021;44:100980. https://doi.org/10.1016/j.seta.2020.100980.Search in Google Scholar

20. Keshta, BE, Gemeay, AH, Kumar Sinha, D, Elsharkawy, S, Hassan, F, Rai, N, et al.. State of the art on the magnetic iron oxide Nanoparticles: synthesis, functionalization, and applications in wastewater treatment. Results Chem 2024:101388. https://doi.org/10.1016/j.rechem.2024.101388.Search in Google Scholar

21. Malika, M, Jhadav, PG, Parate, VR, Shriram, SS. Synthesis of magnetite nanoparticle from potato peel extract: its nanofluid applications and life cycle analysis. Chem Pap 2023;77:1081–94. https://doi.org/10.1007/s11696-022-02538-w.Search in Google Scholar

22. Akhtar, M, Hussain, M, Naeem, F, Akhter, P, Jamil, F, Ali Qamar, O, et al.. Green and sustainable synthesis of iron oxide nanoparticles for synergetic removal of melanoidin from ethanol distillery simulated model wastewater. J Ind Eng Chem 2024;132:291–303. https://doi.org/10.1016/j.jiec.2023.11.022.Search in Google Scholar

23. Murugan, K, Dinesh, D, Nataraj, D, Subramaniam, J, Amuthavalli, P, Madhavan, J, et al.. Iron and iron oxide nanoparticles are highly toxic to Culex quinquefasciatus with little non-target effects on larvivorous fishes. Environ Sci Pollut Res 2017;25:10504–14. https://doi.org/10.1007/s11356-017-0313-7.Search in Google Scholar PubMed

24. Malika, M, Sonawane, SS. Low-frequency ultrasound assisted synthesis of an aqueous aluminium hydroxide decorated graphitic carbon nitride nanowires based hybrid nanofluid for the photocatalytic H2 production from Methylene blue dye. Sustain Energy Technol Assess 2021;44:100979. https://doi.org/10.1016/j.seta.2020.100979.Search in Google Scholar

25. Sharma, R, Garg, R, Bali, M, Nnabuk, OE. Potential applications of green-synthesized iron oxide NPs for environmental remediation. Environ Monit Assess 2023;195:1397. https://doi.org/10.1007/s10661-023-12035-6.Search in Google Scholar PubMed

26. Nasrollahzadeh, M, Sajjadi, M, Iravani, S, Varma, RS. Green-synthesized nanocatalysts and nanomaterials for water treatment: current challenges and future perspectives. J Hazard Mater 2021;401:123401. https://doi.org/10.1016/j.jhazmat.2020.123401.Search in Google Scholar PubMed PubMed Central

27. Singh, K, Chopra, DS, Singh, D, Singh, N. Optimization and ecofriendly synthesis of iron oxide nanoparticles as potential antioxidant. Arab J Chem 2020;13:9034–46. https://doi.org/10.1016/j.arabjc.2020.10.025.Search in Google Scholar

28. Gautam, PK, Singh, A, Misra, K, Sahoo, AK, Kumar Samanta, S. Synthesis and applications of biogenic nanomaterials in drinking and wastewater treatment. J Environ Manag 2019;231:734–48. https://doi.org/10.1016/j.jenvman.2018.10.104.Search in Google Scholar PubMed

29. Premkumar, MP, Thiruvengadaravi, KV, Senthil Kumar, P, Nandagopal, J, Sivanesan, S. Eco-friendly treatment strategies for wastewater containing dyes and heavy metals. Environ Contam: Meas, Model Control 2018:317–60. https://doi.org/10.1007/978-981-10-7332-8_14.Search in Google Scholar

30. Malika, M, Sonawane, SS. The sono-photocatalytic performance of a novel water based Ti+ 4 coated Al (OH) 3-MWCNT’s hybrid nanofluid for dye fragmentation. Int J Chem React Eng 2021;19:901–12. https://doi.org/10.1515/ijcre-2021-0092.Search in Google Scholar

31. Iravani, S. Plant gums for sustainable and eco-friendly synthesis of nanoparticles: recent advances. Inorg Nano-Met Chem 2020;50:469–88. https://doi.org/10.1080/24701556.2020.1719155.Search in Google Scholar

32. Ighalo, JO, Adeniyi, AG. Statistical modelling and optimisation of the biosorption of Cd (II) and Pb (II) onto dead biomass of Pseudomonas aeruginosa. Chem Prod Process Model 2021;16:20190139. https://doi.org/10.1515/cppm-2019-0139.Search in Google Scholar

33. Malika, M, Sonawane, SS. A comprehensive review on the effect of various ultrasonication parameters on the stability of nanofluid. J Indian Assoc Environ Manag 2021;41:19–25.Search in Google Scholar

34. Kanmani, S, Prakash, P, Albert, MN. Application of green synthetic iron oxide nanocatalyst in biohydrogen production from domestic wastewater. Environ Sci Pollut Control Ser 2024;31:66203–18. https://doi.org/10.1007/s11356-024-35608-5.Search in Google Scholar PubMed

35. Abegunde, SM, Idowu, KS, Sulaimon, AO. Plant-mediated iron nanoparticles and their applications as adsorbents for water treatment–a review. J Chem Rev 2020;2:103–13. https://doi.org/10.33945/sami/jcr.2020.2.3.Search in Google Scholar

36. Gopa, DR, Pullapukuri, K. Green synthesis of silver nanoparticles from Aspergillus flavus and their antibacterial performance. Chem Prod Process Model 2023;18:761–8. https://doi.org/10.1515/cppm-2022-0054.Search in Google Scholar

37. Sonawane, SS, Thakur, PP, Malika, M, Ali, HM. Recent advances in the applications of green synthesized nanoparticle based nanofluids for the environmental remediation. Curr Pharm Biotechnol 2023;24:188–98. https://doi.org/10.2174/1389201023666220411114620.Search in Google Scholar PubMed

38. Macera, L, Daniele, V, Mondelli, C, Capron, M, Taglieri, G. New sustainable, scalable and one-step synthesis of iron oxide nanoparticles by ion exchange process. Nanomaterials 2021;11:798. https://doi.org/10.3390/nano11030798.Search in Google Scholar PubMed PubMed Central

39. Patra, JK, Baek, K-H. Green biosynthesis of magnetic iron oxide (Fe3O4) nanoparticles using the aqueous extracts of food processing wastes under photo-catalyzed condition and investigation of their antimicrobial and antioxidant activity. J Photochem Photobiol B Biol 2017;173:291–300. https://doi.org/10.1016/j.jphotobiol.2017.05.045.Search in Google Scholar PubMed

40. Malika, M, Sonawane, SS. Ecological optimization and LCA of TiO2-SiC/water hybrid nanofluid in a shell and tube heat exchanger by ANN.Proc Inst Mech Eng Part E J Process Mech Eng 2024; 238: 45–55. https://doi.org/10.1177/09544089221093304.Search in Google Scholar

41. Asemani, M, Anarjan, N. Green synthesis of copper oxide nanoparticles using Juglans regia leaf extract and assessment of their physico-chemical and biological properties. Green Process Synth 2019;8:557–67. https://doi.org/10.1515/gps-2019-0025.Search in Google Scholar

42. Malika, M, Sonawane, SS. Effect of nanoparticle mixed ratio on stability and thermo-physical properties of CuO-ZnO/water-based hybrid nanofluid. J Indian Chem Soc 2020;97:414–9.Search in Google Scholar

43. El-Sheekh, MM, Shaaban, MT, Goda, A, Morsi, HH. Green synthesis of iron oxide nanoparticles using Lyptolyngbya foveolarum and Azospirillum brasilense for wastewater treatment. Int J Environ Sci Technol 2025:1–16. https://doi.org/10.1007/s13762-024-06257-5.Search in Google Scholar

44. El Ghanjaoui, M, Soufi, A, Kadmi, Y, Barka, N, Tounsadi, H. Sustainable synthesized iron oxide nanoparticles as a highly efficient material for degradation of dyes: characterization and statistical optimization approach. Chemosphere 2025;376:144266. https://doi.org/10.1016/j.chemosphere.2025.144266.Search in Google Scholar PubMed

45. Malika, M, Sonawane, SS. The sono-photocatalytic performance of a Fe2O3 coated TiO2 based hybrid nanofluid under visible light via RSM. Colloids Surf A Physicochem Eng Asp 2022;641:128545. https://doi.org/10.1016/j.colsurfa.2022.128545.Search in Google Scholar

Received: 2025-02-28
Accepted: 2025-06-04
Published Online: 2025-06-19

© 2025 Walter de Gruyter GmbH, Berlin/Boston

Downloaded on 11.9.2025 from https://www.degruyterbrill.com/document/doi/10.1515/cppm-2025-0038/pdf
Scroll to top button