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Mathematical modeling and evaluation of permeation and membrane separation performance for Fischer–Tropsch products in a hydrophilic membrane reactor

  • Dounia Alihellal ORCID logo EMAIL logo , Sabrina Hadjam and Lemnouer Chibane
Published/Copyright: November 29, 2023
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Abstract

A mathematical model was constructed to estimate the performance of an MFI-membrane reactor used for Fischer–Tropsch synthesis to produce a mixture of liquid hydrocarbons. In order to accurately evaluate the reactor’s performance a parametric study was performed. Under certain operational conditions, such as the total initial pressure in the reaction zone (1–4 MPa) and the hydrogen/carbon monoxide ratio (H2/CO: 1 to 2) on the performance of the studied reactor. The selectivity (productivity) of the hydrocarbon products (S i ), the quantity of hydrocarbons permiated (θ i ) and the separation factors of each space (α i ) were predicted. With increasing pressure, it is observed that θ CO and θ H 2 are decreasing from 0.62 to 0.45 and from 0.55 to 0.49 respectively. However, as the H2/CO ratio rises, this measurement shows a slight increase. Aside from, the separation factors of the majority of the current species are unaffected by the H2/CO ratio increasing, while the separation factors of carbon monoxide and hydrogen are increasing. Similarly the selectivity of water, methane, carbon dioxide and ethane increases with increasing H2/CO ratio. Based on these findings it is revealed that the membrane can enable permeability for all species present in the products mixture with varying separation factors, and that the ability to separate species other than water from the reaction side is essentially non-existent.


Corresponding author: Dounia Alihellal, Chemical Process Engineering Laboratory (LGPC), Institute of Optics and Precision Mechanics, Ferhat Abbas University Setif 1, Setif, Algeria, E-mail:

Nomenclatures

A

cross section (m2)

C pg

specific heat transfer of the gas at constant pressure (J mol−1 K−1)

D

reactor diameter (m)

d p

particle diameter (m)

E j

activation energy for the reaction j (J mol−1)

F T

total molar flow rate (mol s−1)

F T 0

initial molar flow rate of each component (mol s−1)

F i p

permeation rate of permeated component i (mol s−1)

J i

permeation flux for each species (mol/m2 s)

K j

kinetic rate constant of the FT reaction (mol kg−1 s−1 MPa−1)

K WGS

kinetic rate constant of the WGS reaction (mol kg−1 s−1)

M

inlet molar flow ratio between hydrogen and carbon monoxide

P mi

permeability (mol m m−2 s−1 Pa−1)

Q

volumetric flow rate (m3 s−1)

R

water gas shift reaction rate (mol kg−1 s−1)

R i

production rate of component i from the model (mol kg−1 s−1)

R j

rate of reaction j (mol kg−1 s−1)

r

radius of the reaction zone (m)

S i

product selectivity (%)

T

temperature (K)

T sh

shell temperature (K)

U sh

overall heat transfer coefficient shell-fluid (W/m2 K)

v

gas velocity (m s−1)

X CO

carbon monoxide conversion in the reaction j

z

axial reactor coordinate

Greek letters

β i

permeance relative (mol s−1 m−2 Pa−1)

μ

gas viscosity (Pa s)

υ

stoichiometric coefficient

ε

bed porosity

ρ g

gas density (kg m−3)

ρ

catalyst density (kg m−3)

H

enthalpy of reaction (J mol−1)

δ

membrane thickness (m)

θ i

recovered species

α i

separation factors

Superscripts

g

gas phase

i

component i

j

reaction j

m

constant

n

constant

O

inlet conditions

sh

shell side

Abbreviations

FT

Fischer–Tropsch

FTS

Fischer–Tropsch Synthesis

WGS

Water–Gas-Shift reaction

  1. Research ethics: The local Institutional Review Board deemed the study exempt from review. We certify that the submission is original work and is not under review at any other publication.

  2. Author contributions: The authors have accepted responsibility for the entire content of this manuscript and approved its submission.

  3. Competing interests: The authors state no conflict of interest.

  4. Research funding: None declared.

  5. Data availability: Not applicable.

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Received: 2023-02-07
Accepted: 2023-11-12
Published Online: 2023-11-29

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