Home Analysis of the Steady-State Multiplicity Behavior for Polystyrene Production in the CSTR
Article
Licensed
Unlicensed Requires Authentication

Analysis of the Steady-State Multiplicity Behavior for Polystyrene Production in the CSTR

  • Sang Thanh Nguyen , Ngoc Ha Hoang EMAIL logo and Mohamed Azlan Hussain EMAIL logo
Published/Copyright: October 11, 2017
Become an author with De Gruyter Brill

Abstract

The work proposes two different approaches where the first one is based on the tools of the system theory and the other is strongly related to the principle of heat balance, in order to analyze the abnormal phenomena of the continuous styrene polymerization reactors, i. e. the multiplicity behavior in the wide range of operating conditions. More precisely, the multiplicity behavior of polystyrene production in a continuous stirred tank reactor (CSTR) is carried out by the numerical simulations through the Van Heerden diagram and the phase plane. Furthermore, the bifurcation diagrams in terms of two different inputs including jacket temperature and volumetric flow rate of initiator predict the appearance of multiplicity behavior as well as the saddle-node bifurcation points. The results, firstly, verify that the multiplicity behavior of the system appears under considered operating conditions. Secondly, the analysis of bifurcation behavior gives the theoretical prediction of multiplicity behavior once the operating conditions vary due to the soft constraints or the effect of noise and disturbance.

Acknowledgement

The authors are grateful to the University of Malaya and the Ministry of Higher Education in Malaysia for supporting this collaborative work under FRGS with the grant number FP064-2015A. This research is funded by Viet Nam National Foundation for Science and Technology Development (NAFOSTED) under grant number 104.99-2017.316.

Appendix

A Parameters of polystyrene production reactor

SymbolQuantityUnitsValue
CMFInlet concentration of monomermol/l4.6
CIFInlet concentration of initiatormol/l1.3
QmFVolumetric flow rate of monomer (styrene) in the feedl/s1
QmIVolumetric flow rate of initiator (AIBN) in the feedl/s0.1
TFTemperature of feedK298.15
TJTemperature of coolantK335
VReactor volumem21
UAThe global hear transfer coefficientW.m1/K600
ΔHHeat of the polymerization reactionJ/mol−74,400
cpHeat capacities of the reacting mixture in CSTRJ.kg/K1855
cpFHeat capacities of the feedJ.kg/K1978
ρcpJ/(l.K)1507.248

B Initial conditions of the polystyrene production reactor

CM(mol/l)CI(mol/l)T(K)
C(1)1.50.001400
C(2)3.50.001350
C(3)3.00.001395
C(4)2.50.005360
C(5)1.50.005340
C(6)1.00.001397

References

[1] Meyer T, Keurentjes J. Handbook of polymer reaction engineering. WILEY-VCH, 2005.10.1002/9783527619870Search in Google Scholar

[2] Hosen MA, Hussain MA, Mjalli FS. Control of polystyrene batch reactors using neural network based model predictive control (NNMPC): An experimental investigation. Control Eng Pract. 2011;19(5):454–467. DOI: 10.1016/j.conengprac.2011.01.007.Search in Google Scholar

[3] Lederle F, Hübner EG. Radical polymerization of styrene in presence of poly(2,2,6,6-tetramethylpiperidine-N-oxyl-4-yl methacrylate) - formation of polymer brushes. Polymer. 2017;111:258–264. DOI: 10.1016/j.polymer.2017.01.053.Search in Google Scholar

[4] Hosen MA, Hussain MA, Mjalli FS, Hybrid modelling and kinetic estimation for polystyrene batch reactor using artificial neutral network (ANN) approach. Asia-Pacific J Chem Eng. 2011;6(2):274–287. DOI: 10.1002/apj.435.Search in Google Scholar

[5] Hosen MA, Hussain MA, Mjalli FS, Khosravi A, Creighton D, Nahavandi S. Performance analysis of three advanced controllers for polymerization batch reactor: An experimental investigation. Chem Eng Res Des. 2014;92(5):903–916. DOI: 10.1016/j.cherd.2013.07.032.Search in Google Scholar

[6] Ghasem NM, Sata SA, Hussain MA. Temperature control of a bench-scale batch polymerization reactor for polystyrene production. Chem Eng Technol. 2007;30(9):1193–1202. DOI: 10.1002/ceat.200700165.Search in Google Scholar

[7] Schmidt AD, Ray WH. The dynamic behavior of continuous polymerization reactors- I: Isothermal solution polymerization in a CSTR. Chem Eng Sci. 1981;36(8):1401–1410. DOI: 10.1016/0009-2509(81)80174-1.Search in Google Scholar

[8] Hamer JW, Akramov TA, Ray WH. The dynamic behavior of continuous polymerization reactors - II: Nonisothermal solution homopolymerization and copolymerization in a CSTR. Chem Eng Sci. 1981;36(12):1897–1914. DOI: 10.1016/0009-2509(81)80029-2.Search in Google Scholar

[9] Khalil HK. Nonlinear systems, 3rd edn Prentice Hall, 20020-13-067389-7.Search in Google Scholar

[10] Subramanian JN, Mjalli FS. An approach for achieving unstable convergence for non-isothermal CSTRs. Chem Eng Technol. 2009;32(4):564–571. DOI: 10.1002/ceat.200800184.Search in Google Scholar

[11] Hoang H, Dochain Denis. Entropy-based stabilizing feedback law under input constraints of a CSTR. IFAC Proceedings Volumes. 2013;46(32):27–32. DOI: 10.3182/20131218-3-IN-2045.00011.Search in Google Scholar

[12] Hoang H, Couenne F, Jallut C, Le Gorrec Y. Lyapunov-based control of non isothermal continuous stirred tank reactors using irreversible thermodynamics. J Process Control. 2012;22(2):412–422. DOI: 10.1016/j.jprocont.2011.12.007.Search in Google Scholar

[13] Hoang H, Couenne F, Le Gorrec Y, Chen CL, Ydstie BE. Passivity-based nonlinear control of CSTR via asymptotic observers. Annu Rev Control. 2013;37(2):278–288. DOI: 10.1016/j.arcontrol.2013.09.007.Search in Google Scholar

[14] Hoang H, Couenne F, Jallut C, Le Gorrec Y. The port Hamiltonian approach to modeling and control of continuous stirred tank reactors. J Process Control. 2011;21(10):1449–1458. DOI: 10.1016/j.jprocont.2011.06.014.Search in Google Scholar

[15] Hoang H, Couenne F, Jallut C, Le Gorrec Y. Thermodynamics based stability analysis and its use for nonlinear stabilization of the CSTR. Comput Chem Eng. 2013;58:156–177. DOI: 10.1016/j.compchemeng.2013.06.016.Search in Google Scholar

[16] Viel F, Busvelle E, Gauthier JP. Stability of polymerization reactors using I/O linearization and a high-gain observer. Automatica. 1995;31(7):971–984. DOI: 10.1016/0005-1098(95)00009-L.Search in Google Scholar

[17] Jaisinghani R, Ray WH. On the dynamic behaviour of a class of homogeneous continuous stirred tank polymerization reactors. Chem Eng Sci. 1977;32(8):811–825. DOI: 10.1016/0009-2509(77)80067-5.Search in Google Scholar

[18] Melo PA, Biscaia EC, Pinto JC. The bifurcation behavior of continuous free-radical solution loop polymerization reactors. Chem Eng Sci. 2003;58(13):2805–2821. DOI: 10.1016/S0009-2509(03)00132-5.Search in Google Scholar

[19] Melo PA, Sampaio JG, Biscaia EC, Pinto JC. Periodic oscillations in continuous free-radical solution polymerization reactors-a general approach. Chem Eng Sci. 2001 6;56(11):3469–3482. DOI: 10.1016/S0009-2509(01)00023-9.Search in Google Scholar

[20] Freitas Filho IP, Biscaia EC, Pinto JC. Steady-state multiplicity in continuous bulk polymerization reactors - a general approach. Chem Eng Sci. 1994;49(22):3745–3755. DOI: 10.1016/0009-2509(94)00188-X.Search in Google Scholar

[21] Bequette BW. Process dynamics: modeling, analysis and simulation. New Jersey: Prentice Hall PTR, 1998.Search in Google Scholar

[22] Van Heerden C. Autothermic processes. Ind Eng Chem. 1953;45:1242–1247.10.1021/ie50522a030Search in Google Scholar

[23] Levenspiel O. Chemical reaction engineering, 3rd edn ed. John Wiley and Sons, 1998 .Search in Google Scholar

[24] Seborg DE, Edgar TF, Mellichamp DA, Doyle FJ. Process dynamics and control, 3rd edn ed. John Wiley and Sons, 2011.Search in Google Scholar

[25] Russo Louis P, Bequette BW. Operability of chemical reactors: multiplicity behavior of a jacketed styrene polymerization reactor. Chem Eng Sci. 1998;53(1):27–45. DOI: 10.1016/S0009-2509(97)00281-9.Search in Google Scholar

[26] van Dootingh M, Viel F, Rakotopara D, Gauthier JP, Hobbes P. Nonlinear deterministic observer for state estimation: Application to a continuous free radical polymerization reactor. Comput Chem Eng. 1992;16(8):777–791. DOI: 10.1016/0098-1354(92)80060-M.Search in Google Scholar

[27] Govaerts W. Numerical bifurcation analysis for ODEs. J Comput Appl Math. 2000;125(1-2):57–68. DOI: 10.1016/S0377-0427(00)00458-1.Search in Google Scholar

[28] Isidori A. Nonlinear Control Systems, 3rd edn ed. London: Springer-Verlag, 1995.10.1007/978-1-84628-615-5Search in Google Scholar

Received: 2017-5-9
Accepted: 2017-7-7
Published Online: 2017-10-11

© 2017 Walter de Gruyter GmbH, Berlin/Boston

Downloaded on 30.11.2025 from https://www.degruyterbrill.com/document/doi/10.1515/cppm-2017-0027/html
Scroll to top button