Home Impact of Dense Internals on Fluid Dynamic Parameters in Bubble Column
Article
Licensed
Unlicensed Requires Authentication

Impact of Dense Internals on Fluid Dynamic Parameters in Bubble Column

  • Dinesh V. Kalaga EMAIL logo , Vishal Bhusare , H.J. Pant , Jyeshtharaj B. Joshi and Shantanu Roy EMAIL logo
Published/Copyright: September 25, 2018

Abstract

Industrial gas-liquid processes such as oxidation, hydrogenation, Fischer-Trospch synthesis, liquid-phase methanol synthesis, and nuclear fission are exothermic in nature; the reactor of choice for such processes is, therefore, a bubble column equipped with heat exchanging internals. In addition to maintaining the desired process temperature, the heat exchanging vertical tube internals are used to control flow structures and liquid back mixing. The present work reports the experimentally measured gas hold-up, mean liquid velocity and liquid phase turbulent kinetic energy, using the Radioactive Particle Tracking (RPT) technique, in a 120 mm diameter bubble column equipped with dense vertical tube internals covering 23 % of the total cross-sectional area of the column. The effect of superficial gas velocity (44–265 mm/s) on gas hold-up, mean liquid velocity and turbulent kinetic energy is presented and discussed. It has been inferred from the experimental results that the vertical tube internal located at the center of the column plays a vital role in affecting the hydrodynamics when compared to the conventional internal configurations reported in the literature. For the chosen dense internal configuration, the cross-sectional distribution of the gas holdup, mean liquid velocity and turbulent kinetic energy show asymmetry for all the superficial gas velocities investigated. The overall gas holdup and the liquid turbulence increases with an increase in the superficial gas velocity. The strong liquid circulation velocities have been seen upon the insertion of the dense internals.

Nomenclature

VG

Gas hold-up

HD

Dispersed liquid height

HS

Static liquid height

VZ

Axial mean liquid velocity

VZm

Instantaneous mean liquid velocity in mth compartment

N

Number of occurrences of tracer particle

m

Hypothetical cell/compartment

H

Column height

D

Column Diameter

KE

Turbulent kinetic energy

Vr

Instantaneous radial liquid velocity

Vθ

Instantaneous azimuthal liquid velocity

VZ

Instantaneous axial liquid velocity

References

Al Abdulmohsin, R. S., and M. H. Al-Dahhan. 2012. “Impact of Internals on the Heat-Transfer Coefficient in a Bubble Column.” Industrial Engineering Chemical Researcher 51: 2874–81. http://doi.org/10.1021/ie2018096.Search in Google Scholar

Al Mesfer, M. K., A. J. Sultan, and M. H. Al-Dahhan. 2016. “Impacts of Dense Heat Exchanging Internals on Gas Holdup Cross-Sectional Distributions and Profiles of Bubble Column Using Gamma Ray Computed Tomography (CT) for FT Synthesis.” Chemical Engineering Journal 300: 317–33. http://doi.org/10.1016/j.cej.2016.04.075.Search in Google Scholar

Al-Oufi, F. M., I. W. Cumming, and C. D. Rielly. 2010. “Destabilisation of Homogeneous Bubbly Flow in an Annular Gap Bubble Column.” Canada Journal Chemical Engineering 88: 482–90. http://doi.org/10.1002/cjce.20301.Search in Google Scholar

Balamurugan, V., D. Subbarao, and S. Roy. 2010. “Enhancement in Gas Holdup in Bubble Columns through Use of Vibrating Internals.” Canada Journal Chemical Engineering 88: 1010–20. http://doi.org/10.1002/cjce.20362.Search in Google Scholar

Bhusare, V. H., M. K. Dhiman, D. V. Kalaga, S. Roy, and J. B. Joshi. 2017a. “CFD Simulations of a Bubble Column with and without Internals by Using OpenFOAM.” Chemical Engineering Journal 317: 157–74. http://doi.org/10.1016/j.cej.2017.01.128.Search in Google Scholar

Bhusare, V. H., D. V. Kalaga, M. K. Dhiman, S. Roy, and J. B. Joshi. 2017b. “Mixing in a Co-Current Upflow Bubble Column Reactors with and without Internals.” The Canadian Journal of Chemical Engineering. http://doi.org/10.1002/cjce.23162.Search in Google Scholar

Boutet, C. L., F. Larachi, N. Dromard, O. Delsart, and D. Schweinch. 2009. “CFD Simulation of Bubble Column Flows: Investigations on Turbulence Models in RANS Approach.” Chemical Engineering Sciences 64: 4399–413. https://doi.org/10.1016/j.ces.2009.07.009.Search in Google Scholar

Chen, J., F. Li, S. Degaleesan, P. Gupta, M. H. Al-Dahhan, M. P. Dudukovic, and B. A. Toseland. 1999. “Fluid Dynamic Parameters in Bubble Columns with Internals.” Chemical Engineering Sciences 54: 2187–97. http://doi.org/10.1016/S0009-2509(99)00003-2.Search in Google Scholar

Doshi, Y. K., and A. B. Pandit. 2005. “Effect of Internals and Sparger Design on Mixing Behavior in Sectionalized Bubble Column.” Chemical Engineering Journal 112: 117–29. http://doi.org/10.1016/j.cej.2005.07.004.Search in Google Scholar

Forret, A., J. M. Schweitzer, T. Gauthier, R. Krishna, and D. Schweich. 2003. “Liquid Dispersion in Large Diameter Bubble Columns, with and without Internals.” Canada Journal Chemical Engineering 81: 360–66. http://doi.org/10.1002/cjce.5450810304.Search in Google Scholar

Guan, X., Y. Gao, Z. Tian, L. Wang, Y. Cheng, and X. Li. 2015. “Hydrodynamics in Bubble Columns with Pin-Fin Tube Internals.” Chemical Engineering Researcher Design 102: 196–206. http://doi.org/10.1016/j.cherd.2015.06.028.Search in Google Scholar

Guan, X., and N. Yang. 2017. “CFD Simulation of Pilot-Scale Bubble Columns with Internals: Influence of Interfacial Forces.” Chemical Engineering Researcher Design 126: 109–22.10.1016/j.cherd.2017.08.019Search in Google Scholar

Gupta, A., and S. Roy. 2013. “Euler-Euler Simulation of Bubbly Flow in a Rectangular Bubble Column: Experimental Validation with Radioactive Particle Tracking.” Chemical Engineering Journal 225: 818–36. http://doi.org/10.1016/j.cej.2012.11.012.Search in Google Scholar

Jhawar, A. K., and A. Prakash. 2014. “Bubble Column with Internals: Effects on Hydrodynamics and Local Heat Transfer.” Chemical Engineering Researcher Design 92: 25–33. http://doi.org/10.1016/j.cherd.2013.06.016.Search in Google Scholar

Joshi, J. B. 2001. “Computational Flow Modelling and Design of Bubble Column Reactors.” Chemical Engineering Sciences 56: 5893–933. http://doi.org/10.1016/S0009-2509(01)00273-1.Search in Google Scholar

Joshi, J. B., V. S. Vitankar, A. A. Kulkarni, M. T. Dhotre, and K. Ekambara. 2002. “Coherent Flow Structures in Bubble Column Reactors.” Chemical Engineering Sciences 57: 3157–83. http://doi.org/10.1016/S0009-2509(02)00192-6.Search in Google Scholar

Kagumba, M., and M. H. Al-Dahhan. 2015. “Impact of Internals Size and Configuration on Bubble Dynamics in Bubble Columns for Alternative Clean Fuels Production.” Industrial Engineering Chemical Researcher 54: 1359–72. http://doi.org/10.1021/ie503490h.Search in Google Scholar

Kalaga, D. V. 2015. "Hydrodynamic, Mixing and Mass Transfer Characteristics of Multiphase Reactors." Ph.D. thesis, Gandhinagar, India: IIT.Search in Google Scholar

Kalaga, D. V., H. J. Pant, S. V. Dalvi, J. B. Joshi, and S. Roy. 2017b. “Investigation of Hydrodynamics in Bubble Column with Internals Using Radioactive Particle Tracking (RPT).” AIChE Journal. American Institute of Chemical Engineers 63: 4881–94. http://doi.org/10.1002/aic.15829.Search in Google Scholar

Kalaga, D. V., A. Yadav, S. Goswami, V. Bhusare, H. J. Pant, S. V. Dalvi, J. B. Joshi, and S. Roy. 2017a. “Comparative Analysis of Liquid Hydrodynamics in a Co-Current Flow-Through Bubble Column with Densely Packed Internals via Radiotracing and Radioactive Particle Tracking (RPT).” Chemical Engineering Sciences 170: 332–46. http://doi.org/10.1016/j.ces.2017.02.022.Search in Google Scholar

Larachi, F., D. Desvigne, L. Donnat, and D. Schweich. 2006. “Simulating the Effects of Liquid Circulation in Bubble Columns with Internals.” Chemical Engineering Sciences 61: 4195–206. http://doi.org/10.1016/j.ces.2006.01.053.Search in Google Scholar

Pradhan, A. K., R. K. Parichha, and P. De. 1993. “Gas Hold-Up in Non-Newtonian Solutions in a Bubble Column with Internals.” Canada Journal Chemical Engineering 71: 468–71. http://doi.org/10.1002/cjce.5450710319.Search in Google Scholar

Roy, S., F. Larachi, M. H. Al-Dahhan, and M. P. Dudukovic. 2002. “Optimal Design of Radioactive Particle Tracking Experiments for Flow Mapping in Opaque Multiphase Reactors.” Applications Radiation Isot 56: 485–503. https://doi.org/10.1016/S0969-8043(01)00142-7.Search in Google Scholar

Upadhyay, R. K., H. J. Pant, and S. Roy. 2013. “Liquid Flow Patterns in Rectangular Air-Water Bubble Column Investigated with Radioactive Particle Tracking.” Chemical Engineering Sciences 96: 152–64. http://doi.org/10.1016/j.ces.2013.03.045.Search in Google Scholar

Youssef, A. A., and M. H. Al-Dahhan. 2009. “Impact of Internals on the Gas Holdup and Bubble Properties of a Bubble Column.” Industrial Engineering Chemical Researcher 48: 8007–13. DOI: http://doi.org/10.1021/ie900266q.Search in Google Scholar

Youssef, A. A., M. H. Al-Dahhan, and M. P. Dudukovic. 2013a. “Bubble Columns with Internals: A Review.” International Journal Chemical Reactions Engineering 11: 1–55. DOI: http://doi.org/10.1515/ijcre-2012-0023.Search in Google Scholar

Youssef, A. A., M. E. Hamed, J. T. Grimes, M. H. Al-Dahhan, and M. P. Duduković. 2013b. “Hydrodynamics of Pilot-Scale Bubble Columns: Effect of Internals.” Industrial Engineering Chemical Researcher 52: 43–55. DOI: http://doi.org/10.1021/ie300465t.Search in Google Scholar

Received: 2018-01-18
Revised: 2018-05-29
Accepted: 2018-09-16
Published Online: 2018-09-25

© 2018 Walter de Gruyter GmbH, Berlin/Boston

Downloaded on 1.10.2025 from https://www.degruyterbrill.com/document/doi/10.1515/ijcre-2018-0012/html
Scroll to top button