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Chapter 11 Optimal control of batch processes in the continuous time domain

  • Riju De and Yogendra Shastri
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Optimization in Chemical Engineering
This chapter is in the book Optimization in Chemical Engineering

Abstract

Batch processes are vital in manufacturing specialty and fine chemicals, which are commonly employed in small-scale industries targeting a lower production volume. Optimal control problems (OCPs) are paramount to optimizing the batch processes owing to their nonlinear dynamical behavior and a wider range of operating conditions. This chapter briefly reviews various OCPs applied to batch processes along with their mathematical formulations while considering case-specific constraints defined on the control and state variables. The key challenges and commonly appeared decision variables pertaining to chemical or biochemical batch operations are summarized. Numerical techniques to solve the OCPs using an indirect method, i.e., Pontryagin’s minimum principle and a direct method involving sequential and simultaneous collocation-based approaches are provided. This study further explores the quadratic regulator problem and optimal tracking controller design for the batch processes using linearized dynamical models by illustrating a case study. Selected applications of the OCPs on diverse batch processes from chemical, biochemical, and ecosystem engineering domains, viz., transesterification, acid pre-treatment, hydrothermal liquefaction, enzymatic hydrolysis, and predator-prey system are reviewed from the literature. Current trends and progress toward developing new OCPs algorithms are also discussed.

Abstract

Batch processes are vital in manufacturing specialty and fine chemicals, which are commonly employed in small-scale industries targeting a lower production volume. Optimal control problems (OCPs) are paramount to optimizing the batch processes owing to their nonlinear dynamical behavior and a wider range of operating conditions. This chapter briefly reviews various OCPs applied to batch processes along with their mathematical formulations while considering case-specific constraints defined on the control and state variables. The key challenges and commonly appeared decision variables pertaining to chemical or biochemical batch operations are summarized. Numerical techniques to solve the OCPs using an indirect method, i.e., Pontryagin’s minimum principle and a direct method involving sequential and simultaneous collocation-based approaches are provided. This study further explores the quadratic regulator problem and optimal tracking controller design for the batch processes using linearized dynamical models by illustrating a case study. Selected applications of the OCPs on diverse batch processes from chemical, biochemical, and ecosystem engineering domains, viz., transesterification, acid pre-treatment, hydrothermal liquefaction, enzymatic hydrolysis, and predator-prey system are reviewed from the literature. Current trends and progress toward developing new OCPs algorithms are also discussed.

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