Abstract
The aim of this paper is to explore the possibility of using linear tubular flux switching permanent magnet machines in a free piston energy conversion (FPEC) system. In FPEC systems, acceleration and therefore speed are often relatively high, which impose to have a reduced number of poles, meanwhile the cogging force will be relatively high. In order to reduce the cogging force two techniques are combined. The analysis is done using finite element method.
1 Introduction
Flux switching permanent magnet linear tubular machines (FSPMLM) have some advantages over other types of permanent magnet linear machines. In these machines all magnetic excitation sources are placed in the same armature (stator or rotor), and the other armature is completely passive, as for the switched reluctance machines. This structure allows to reduce costs if the longer armature is the passive one [1]. Moreover, if both magnetic sources are placed in the stator, which is the case of the structures studied in this paper, the cooling is made easier, which insure a better and more stable performance. Furthermore, due to their high power density and efficiency, and the fact that they have no end-windings, tubular linear machines are superior to the planar linear structures [2]. Tubular linear structures are then being developed for an increasing variety of applications, ranging from free-piston energy converters and reciprocating compressors, to healthcare devices and active vehicle suspensions [2].
In this paper, the possibility of using linear tubular flux switching machines (LTFSM) in free piston energy converters [3] is explored. Free piston energy conversion (FPEC) systems are used in series hybrid vehicles as electric power source [3]. In FPEC systems, acceleration and therefore speed are often relatively high, which impose to have a reduced number of poles, meanwhile the cogging force will be relatively high.
In this study, two techniques are combined in order to reduce the cogging force [4]. The first technique consists of dividing the stator armature in two separate modules and adjust the separation length in order to reduce the cogging force. The second technique consist of adding teeth at the static armature ends [1].
2 Structures and operating principle of the LTFSPM
Figure 1(a) shows a 3D cut view of a 6/4 LTFSPM structure. Figure 1(b) shows main geometric dimensions of elementary cells of the stator and moving armatures. Table 1 gives the main machine’s dimensions and material characteristics. The operating principal of flux switching machines has been described in many publications [1, 5]. According to the relative position of the mobile part regarding the static armature, the magnetic flux linkage in the armature windings can be counted as either positive or negative, and is then alternative [1, 5].

LTFSPM Machine
Machine’s Characteristics (6/4 structure)
| Mobile armature inner radius Rim | 10(mm) |
| Mobile armature outer radius Rem | 30(mm) |
| Pole pitch τp | 75(mm) |
| Mobile armature tooth width Wmt | 10(mm) |
| Mobile armature tooth height Hmt | 10(mm) |
| Stator inner radius Ris | 31(mm) |
| Stator outer radius Res | 56(mm) |
| Stator teeth width Wst | 10(mm) |
| Stator slots width Wss | 20(mm) |
| PM width Wpm | 10(mm) |
| Stator back iron height Hbi | 5(mm) |
| PM characteristics Br, μr | 1 (T), 1 |
| Iron cores material | M330-35A |
Two machines are studied in this paper. They are both 3 phased structures and their mover is longer than the static armature. The mobile part is similar to linear switched reluctance (SR) machine moving armatures, and therefore, has a simple and robust structure. The stator is composed of six modules and the rotor is composed of 8 (6/4 LTFSPM) or 10 (6/5 LTFSPM) modules. In their initial configuration, there is always 4 or 5 rotor modules covered by the static armature of the machine. The 6/5 LTFSPM have same main dimensions as the 6/4 LTFSPM, the only difference is the pole pith length which is equal to 60 mm for the 6/5 structure. The mobile armature is 600 mm length for both structures. In the initial structure of the stator, two magnets of same polarity are placed at both axial ends. Their thickness is equal to Wpm/2. The initial dimensions of these machines have been arbitrary set without any optimization.
3 Cogging force reduction
In linear permanent magnet machines, the cogging force is due to both slot-effect and end-effects. Many techniques are used for the reduction of cogging force in linear permanent magnet (LPM) machines [1, 6, 7, 8, 9]. In this paper two techniques will be combined in order to reduce the cogging force (Figure 2).

Illustration of the reduction techniques
The first technique consists of dividing the stator in two modules, each one containing three elementary cells [Figure 1(b)]. The gap between the two modules is filled with iron and its width (Ws) is adjusted in order to reduce the cogging force.
For the second technique, additional U shaped teeth (cores) are placed at both ends of the stator [1]. The width of the slot (Wat) in the additional cores is varied in order to reduce the cogging force. The dimensions of teeth and back-iron of the two U shaped cores are similar to those of the elementary cell [Figure 1(b)].
Figure 2 shows the new structure, obtained when the two techniques are applied. Figure 2(a) shows a 2D axial cut, and Figures 2(b) and 2(c) show zooms on central and left end-side respectively. Figure 2(d) shows a 3D cut view of the new configuration. In order to analyze the performance of the machines, finite element method (FEM) is used. Flux2D commercial package is used for that purpose. Since the studied machines have tubular structure, 2-D axi-symmetric finite element analysis is used. The air surrounding the machine is modeled using the well known mapped infinite elements technique for open boundary problems. The studied domains are meshed with second order elements. The number of nodes is around 50 000 nodes. Figure 3 shows a zoom on the mesh of the air-gap. The air-gap is meshed with two layers of elements. The machines are analyzed using multi-static magnetic formulation.

2D Mesh
Figures 4(a) and 4(b) show the variation of maximum cogging force when the two widths Wat and Ws are varied for 6/4 and 6/5 structures respectively. As can be seen the cogging force is more sensitive to the variation of the spacing width (Ws) as compared to the slot width (Wat). However, the assistant cores helped also to reduce the cogging force even if it is in a less important fashion. Figures 5(a) and 5(b) show a comparison of cogging forces obtained for initial structures and optimized ones (Ws = 13 mm and Wat = 20 mm for the 6/4 structure, and Ws = 0 mm and Wat = 28 mm for the 6/5 structure). As can been seen a significant reduction is achieved.

Maximum value of cogging force variations with Wat and Ws

Cogging forces comparisons
4 Performance Analysis
In this section, the effects of the techniques used for the reduction of cogging force on the machines performances are explored. Two windings configurations are studied [2]. Figure 6 shows the two windings configurations for the two machines in their initial and optimized configurations.

Windings configurations for the different machines
The armature windings are distributed in order to form a three-phase windings. Each phase is formed from 4 annular coils in their conventional configuration, and 3 annular coils in their alternative configuration. The coils are distributed in order to maximize the flux in each phase. For the sake of clarity, the U shaped additional cores are not represented. For the 6/5 structure, since Ws = 0 mm for the optimized machine, the windings configurations [Figures 6(e) and 6(f)] are identical for the initial and optimized machines.
Figure 7 shows comparison of EMF waveforms for the 6/4 structure with the alternative windings configurations. In order to save space, only EMF waveforms for the alternative winding configuration are shown. Figure 8 shows same comparison for the 6/5 structure. The alternative windings configuration allows obtaining a higher fundamental amplitude as compared to conventional one at the price of a more significant imbalance in the phase EMF waveforms [2]. Figure 9 shows comparison of thrust force waveforms for the two structures for the different windings configurations. The thrust force is computed for a current density of 10 Arms/mm2, with a null phase shifting between current and EMF in each phase. A slot filling factor of 0.6 is considered. As can be seen the alternative windings allows increasing the force capability as compared to the conventional ones. The optimized structures have lower force ripple as compared to initial structures (Table 2).

Comparison of EMF waveforms for initial and optimized 6/4 structure with alternative windings configuration

Comparison of EMF waveforms for initial and optimized 6/5 structure with alternative windings configuration

Comparison of thrust force waveforms
Comparison of Thrust Force Characteristics
| Machine | Means thrust force (N) | Force ripple ratio (%) |
|---|---|---|
| Initial 6/4 LTFSPM CW | 387 | 471 |
| Initial 6/4 LTFSPM AW | 631 | 311 |
| Optimized 6/4 LTFSPM CW | 407 | 136 |
| Optimized 6/4 LTFSPM AW | 695 | 99 |
| Initial 6/5 LTFSPM CW | 953 | 76 |
| Initial 6/5 LTFSPM AW | 1087 | 68 |
| Optimized 6/5 LTFSPM CW | 971 | 52 |
| Optimized 6/5 LTFSPM AW | 1104 | 48 |
Table 2 gives mean values of thrust forces and the force ripple ratios for the different machines. Again, the alternative windings allows increasing the force capability as compared to the conventional ones, and optimized machines have lower force ripple as compared to initial machines. For both configurations (6/4 and 6/5) optimized structures with alternative windings give the best compromise between force capability and force ripple. Indeed, they have the higher mean force values and the lower force ripple ratios (Table 2). It should be highlighted that these comparisons, for a given configuration, are done with same PM and copper volumes.
Regarding the EMF waveforms, it should be noticed that the 6/4 structure, in its initial version, presents a large second order harmonic [10]. The second order harmonic amplitude is even higher than fundamental component amplitude. The spacing between the two stator modules, for the optimized machines, helped reduce this amplitude to an acceptable level.
5 Conclusion
In this paper, two techniques have been combined in order to reduce the cogging force in linear tubular flux switching PM machines. Two structures have been studied (6/4 and 6/5 structures). The combination allowed to significantly reduce the cogging force and subsequently the force ripple of these machines. Two windings configurations have been investigated. It has been verified that the machines equipped with alternative windings configuration have higher force capability [2]. Furthermore, as expected the peak-to-peak force ripple decreases as the smallest common multiple between the pole number and slot number increases [2]. This study helped designing a 6/5 LTFSPM machine which is being built. The experimental performance of designed machine will be reported in a future contribution.
Acknowledgement
The project is co-financed by the European Union with the European regional development fund (ERDF) and by the Haute-Normandie Regional Council.
References
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© 2018 D. Sarr Lo et al., published by De Gruyter
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.
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- Research on a rotational speed control strategy of the mandrel in a rotary steering system
- Dynamic load balancing algorithm for large data flow in distributed complex networks
- Super-structured photonic crystal fiber Bragg grating biosensor image model based on sparse matrix
- Fractal-based techniques for physiological time series: An updated approach
- Analysis of the Imaging Characteristics of the KB and KBA X-ray Microscopes at Non-coaxial Grazing Incidence
- Application of modified culture Kalman filter in bearing fault diagnosis
- Exact solutions and conservation laws for the modified equal width-Burgers equation
- On topological properties of block shift and hierarchical hypercube networks
- Elastic properties and plane acoustic velocity of cubic Sr2CaMoO6 and Sr2CaWO6 from first-principles calculations
- A note on the transmission feasibility problem in networks
- Ontology learning algorithm using weak functions
- Diagnosis of the power frequency vacuum arc shape based on 2D-PIV
- Parametric simulation analysis and reliability of escalator truss
- A new algorithm for real economy benefit evaluation based on big data analysis
- Synergy analysis of agricultural economic cycle fluctuation based on ant colony algorithm
- Multi-level encryption algorithm for user-related information across social networks
- Multi-target tracking algorithm in intelligent transportation based on wireless sensor network
- Fast recognition method of moving video images based on BP neural networks
- Compressed sensing image restoration algorithm based on improved SURF operator
- Design of load optimal control algorithm for smart grid based on demand response in different scenarios
- Face recognition method based on GA-BP neural network algorithm
- Optimal path selection algorithm for mobile beacons in sensor network under non-dense distribution
- Localization and recognition algorithm for fuzzy anomaly data in big data networks
- Urban road traffic flow control under incidental congestion as a function of accident duration
- Optimization design of reconfiguration algorithm for high voltage power distribution network based on ant colony algorithm
- Feasibility simulation of aseismic structure design for long-span bridges
- Construction of renewable energy supply chain model based on LCA
- The tribological properties study of carbon fabric/ epoxy composites reinforced by nano-TiO2 and MWNTs
- A text-Image feature mapping algorithm based on transfer learning
- Fast recognition algorithm for static traffic sign information
- Topical Issue: Clean Energy: Materials, Processes and Energy Generation
- An investigation of the melting process of RT-35 filled circular thermal energy storage system
- Numerical analysis on the dynamic response of a plate-and-frame membrane humidifier for PEMFC vehicles under various operating conditions
- Energy converting layers for thin-film flexible photovoltaic structures
- Effect of convection heat transfer on thermal energy storage unit