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Solid state infiltration of porous steel with aluminium by the forcefill process

  • Y. Estrin EMAIL logo , E. Rabkin , R. J. Hellmig , M. Kazakevich and A. Zi
Published/Copyright: February 3, 2022
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Abstract

We report first results on producing a metal – metal composite by forcing solid aluminium to fill a porous steel preform. This process is akin to forcefill used for filling of vias when producing metallic interconnects in microelectronics. Using scanning electron microscopy with energy-dispersive X-ray spectroscopy, it was shown that for nominal pore size as small as 100 μm, the pores could be filled with aluminium throughout the entire preform used, thus demonstrating the viability of the process. An interesting aspect of this solid state ‘infiltration’ is that the tortuous random paths taken by the plastically flowing Al involve numerous kinks. Some of them may induce large localised shear deformation similar to that produced by equal channel angular pressing, which is used to fabricate bulk ultra-fine-grained materials. It is, therefore, conjectured that towards the exit end of the channels the infiltrating material may develop an ultra-fine grain structure and exhibit enhanced strength. It is suggested that the process described can be used to produce metal– metal (or ceramic – metal) composites with unusual mechanical properties. Thin fibres of the material that has percolated through the porous preform can be expected to have a sub-micron grain structure and to possess improved mechanical properties.


Prof. Y. Estrin IWW, Clausthal University of Technology Agricolastr. 6, D-38678 Clausthal-Zellerfeld, Germany Tel.: +49 5323 722002 Fax: +49 5323 723148

Dedicated to Professor Dr. Lasar Shvindlerman on the occasion of his 70th birthday


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Received: 2005-05-09
Accepted: 2005-07-21
Published Online: 2022-02-03

© 2005 Carl Hanser Verlag, München

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  29. Conferences/Konferenzen
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