Home Design and Development of Low-Cost Makhana Grading and Roasting Machine
Article
Licensed
Unlicensed Requires Authentication

Design and Development of Low-Cost Makhana Grading and Roasting Machine

  • Vishal Kumar EMAIL logo , Dinesh Rajak , Raushan Kumar , Vikash Kumar and Pratibha Devi Sharma
Published/Copyright: June 12, 2014

Abstract

The currently available technology of Makhana processing is not only indigenous and manual but also cumbersome and painstaking. The process involves handling of hot roasted seeds which require two to three laborers to process 8–9 kg of popped Makhana per day. With the view to mechanize the unit operation involved in Makhana processing, grading and roasting machine were designed and developed. Grader was developed based on engineering properties of Makhana while the roaster was designed based on preliminary experiments for Makhana, i.e. shell breaking force at different temperatures and for varying residence time. The grader performed best at feed rate of 20 kg/h with grading effectiveness of 0.99, 0.955 and 0.95 for grade 1, grade 2 and grade 3 Makhana seeds respectively. The developed roasting machine worked satisfactorily with 100% popping efficiency at machine capacity around 23.0 kg/h. The residence time of seeds in the roaster was 2.6 min and the average temperature of roasted seeds of grade 1, grade 2, grade 3 was found to be 271.33°C, 281.1°C and 280.7°C respectively.

References

1. JhaSN, PatilRT. Status of post-harvest technology of Makhana in India. Indian Food Ind2009;28:428.Search in Google Scholar

2. JhaSN, PrasadS. Determination of processing conditions for gorgon nut (Euryale ferox). J Agric Eng Res1999;63:10312.10.1006/jaer.1996.0012Search in Google Scholar

3. ChopraAS. Medicine across cultures: history and practice of medicine in non-western cultures. Norwell, MA: Kluwer Academic Publishers, 2003.Search in Google Scholar

4. GovindarajanR, VijayakumarM, PushpangadanP. Antioxidant approach to disease management and the role of ‘Rasayana’ herbs of ayurveda. J Ethnopharmacol2005;99:16578.10.1016/j.jep.2005.02.035Search in Google Scholar

5. MehtaBK, SharmaMK. Development of technology for Makhana processing. J Appl Biol2007;17:468.Search in Google Scholar

6. JhaSN, PhysicalPS. Thermal properties of gorgon nut. J Food Proc Eng1993;16:237345.10.1111/j.1745-4530.1993.tb00319.xSearch in Google Scholar

7. BalaBK, IslamMN, AhsanullahMA, SamadMA. Physical and thermal properties of rough rice. J Agric Eng ISAE1987;24:4754.Search in Google Scholar

8. MohseninNN. Thermal properties of foods and agricultural material. New York: Gordon Breach Science Publishers, 1980.Search in Google Scholar

9. AOAC. Official methods of analysis, 16th ed. Washington, DC: Association of Official Analytical Chemists, 1995.Search in Google Scholar

10. ChukwuO, AkandeFB. Development of an apparatus for measuring angle of repose of agricultural materials. Assumption Univ J Technol2007;11:626.Search in Google Scholar

11. MingjinY, PeixiangH, LingY, ExperimentalQL. Research on dynamic friction coefficients of coated rice seeds. J Agric Mechanization Asia Africa Latin America2003;34:1820.Search in Google Scholar

12. EsrefI, HalilU. Moisture-dependent physical properties of white speckled red kidney bean grains. J Food Eng2007;82:20916.10.1016/j.jfoodeng.2007.02.012Search in Google Scholar

13. JhaSN, PrasadS. Post-harvest technology of gorgon nut(chapter 26). In: MishraRK, JhaVN, DehadraiPV, editors. Makhana. New Delhi: Indian Council of Agricultural Research, 2003.Search in Google Scholar

14. JhaN. Physical and hygroscopic properties of Makhana. J Agric Eng Res1999;72:14550.10.1006/jaer.1998.0356Search in Google Scholar

15. OmobuwajoOT, AkandeAE, SannAL. Selected physical, mechanical and aerodynamic properties of African breadfruit (Treculia africana) seeds. J Food Eng1999;40:2414.10.1016/S0260-8774(99)00060-6Search in Google Scholar

16. HeidarbeigiK, AhmadiH, KheiralipourK, TabatabaeefarA. Some physical and mechanical properties of Khinjuk. Pak J Nutr2009;8:747.10.3923/pjn.2009.74.77Search in Google Scholar

17. OmrePK, SaxenaRP. Design and development of multi-fruit grader. J Agric Mechanization Asia Africa Latin America2003;34:3952.Search in Google Scholar

18. ZhouSZ, LiuCX, JiaHY, LvZP, SunZX. Advances in product development and reliability-design and research of large-inclination screw conveyor angle changing test equipment. Adv Mater Res2012;544:99104.10.4028/www.scientific.net/AMR.544.99Search in Google Scholar

19. SinghKK, SahayKM. Unit operation of agricultural processing. New Delhi: Vikas Publishing House, 1994.Search in Google Scholar

20. SpinvakovskyA, DyachkovV. Conveyors and relatedequipment. Moscow: Peace Publishers, 1972.Search in Google Scholar

Published Online: 2014-6-12
Published in Print: 2014-9-1

©2014 by De Gruyter

Articles in the same Issue

  1. Frontmatter
  2. Grinding Characteristics of Black Soybeans (Glycine max) at Varied Moisture Contents: Particle Size, Energy Consumption, and Grinding Kinetics
  3. Design and Development of Low-Cost Makhana Grading and Roasting Machine
  4. Investigation of Consecutive Fouling and Cleaning Cycles of Ultrafiltration Membranes Used for Whey Processing
  5. Kinetic Models of Evaporation and Total Phenolics Degradation during Pomegranate Juice Concentration
  6. Predicting Sorption Isotherms and Net Isosteric Heats of Sorption of Maize Grains at Different Temperatures
  7. Estimating Some Physical Properties of Sour and Sweet Cherries Based on Combined Image Processing and AI Techniques
  8. Functional Properties of Re-fabricated Rice as Affected by Die During Extrusion Process
  9. Isolation and Characterization of Corncob Cellulose Fibers using Microwave-Assisted Chemical Treatments
  10. Physical Properties of Red Guava (Psidium guajava L.) Pulp as Affected by Soluble Solids Content and Temperature
  11. Levels of Fluoride in the Ethiopian and Imported Black Tea (Camellia sinensis) Infusions Prepared in Tap and Fluoride-Rich Natural Waters
  12. Process Optimization and Quality Analysis of Carambola (Averrhoa carambola L.) Wine
  13. Physical Properties of Gluten-Free Bread Made of Corn and Chickpea Flour
  14. In Vitro Anti-tumor Effects of Chemically Modified Polysaccharides from Cherokee Rose Fruit
  15. Optimization of Ohmic Heating of Fish Using Response Surface Methodology
  16. Response Surface Modeling for Optimization of Textural and Color Characteristics of Dried Grapes
  17. Response Surface Analysis for Preparation of Modified Flours using Twin Screw Extrusion Cooking
  18. Modeling the Effects of the Quantity and Particle Size of Wheat Bran on Some Properties of Bread Dough using Response Surface Methodology
  19. Testing of a Condensation-type Heat Pump System for Low-temperature Drying Applications
  20. Comparison of Chemical, Textural and Organoleptic Properties of Pastry Sheets with Two Different Additives
Downloaded on 12.11.2025 from https://www.degruyterbrill.com/document/doi/10.1515/ijfe-2013-0056/pdf
Scroll to top button