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Investigation of performance characteristics of blended mineral oil and ester oil for transformer application

  • Sujit Khandai ORCID logo EMAIL logo , Jasper D. and Nirmal Kumar Roy
Published/Copyright: May 5, 2025
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Abstract

A transformer is one of the most important high voltage (HV) power apparatus in any electrical system. In transformers, liquid insulation, primarily mineral oil, is used in bulk. It acts as an insulation and cooling medium in the transformer. Therefore, it plays an important role in the safe and reliable operation of the transformer. It is understood from several studies that because of the shortage of petroleum oil and its non-environment-friendly nature, scientists, engineers, and researchers are concentrating their studies on synthetic oil, natural ester oil, so that they can replace mineral oil successfully. Studies related to the characterization of different types of natural ester oil are made for their superiority over mineral oil. However, very few studies have been conducted on different combinations of mineral oil (MO) with natural ester oil, such as coconut oil (CO) and rice bran oil (RO), as an alternative insulation. In this paper, a study has been made on different combinations of MO with CO and RO for their performance characteristic studies like breakdown voltage (BDV), flash point, DC resistivity, and tan delta on the lines of International Electrotechnical Commission (IEC) and American Society for Testing Materials (ASTM) standards. It is observed from the studies that different combinations of MO with CO and RO enhanced its BDV, which is the prime electrical property for studying the dielectric strength of any insulation. However, blended RO with MO has balanced properties in terms of dielectric strength, flash point, and DC resistivity compared to all other virgin oil and blended oils. It is also less toxic compared to the mineral oil. Therefore, blended rice bran oil with mineral oil may be considered an alternative to traditional mineral oil as it is cost-effective and less toxic. Therefore, it may be an efficient alternative to insulating oil for the transformer industries.


Corresponding author: Sujit Khandai, High Voltage & Insulation Laboratory, Department of Electrical Engineering, National Institute of Technology Durgapur, West Bengal, India, E-mail:

Acknowledgments

The first author is highly indebted to the AICTE-QIP, MHRD, Govt. of India for providing the research fellowship.

  1. Research ethics: All the Experiments are performed in High Voltage & Insulation Laboratory, Department of Electrical Engineering, National Institute of Technology Durgapur, West Bengal, India.

  2. Informed consent: Not applicable.

  3. Author contributions: Conceptualization, Experimental data collection & Writing-Original Draft Preparation, Sujit Khandai; Supervision and Methodology, Jaspe D; Investigation, Writing – Review and Editing; Nirmal Kumar Roy; All authors reviewed the manuscript.

  4. Use of Large Language Models, AI and Machine Learning Tools: None declared.

  5. Conflict of interest: The authors state no conflict of interest.

  6. Research funding: This research received no specific grant from any funding agency in the public, commercial, or not-for-profit sectors.

  7. Data availability: Not applicable.

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Received: 2024-11-12
Accepted: 2025-04-22
Published Online: 2025-05-05

© 2025 Walter de Gruyter GmbH, Berlin/Boston

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