Home Numerical Study of Coal Composition Effects on the Performance of Gasification Through Computational Fluid Dynamic
Article
Licensed
Unlicensed Requires Authentication

Numerical Study of Coal Composition Effects on the Performance of Gasification Through Computational Fluid Dynamic

  • Imran Nazir Unar , Suhail Ahmed Soomro , Ghulamullah Maitlo EMAIL logo , Shaheen Aziz , Rasool Bux Mahar and Zulfiqar Ali Bhatti
Published/Copyright: February 26, 2019

Abstract

Pakistan is very rich in coal reserves specifically after exploration of Thar coal reserves. At the same time country is facing energy crises due to shortage or unavailability of sustainable fuel supply at a cheaper rate. One potential solution is coal gasification which gives clean synthetic gas usually called syngas for use as an alternative fuel source for electricity production at a cheaper rate as well as a source of recovering different chemicals used as basic raw materials in other industries. Numerical simulations have been performed in this work for the gasification process of indigenous coal on a 2D computational fluid dynamic (CFD) model of downdraft entrained-flow gasifier using commercial CFD software FLUENT®6.3.26. Navier-stokes equations along with transport equations for species have been solved using eddy-dissipation combustion model. The compositions of indigenous coals (Thar, Lakhra, and Sonda) were used in simulations as gasification feedstock. Rich oxidant conditions 95 % O2 and 5 % N2 were set for gasification. The gasification performance was studied by comparing efficiencies of gasification and quality of syngas produced for three types of coal feedings. The temperature and pressure profiles inside the gasifier were also studied. From simulation results, the great influence of coal composition was observed in the performance of gasification. Lakhra coal produced syngas with a maximum heating value of 20.55 MJ/kg whereas sonda coal produced syngas with a minimum heating value of 17.96 MJ/kg.

Nomenclature

ρ

Density

u

Velocity

Sp

Source Term

Su

Source Term

t

Time

T

Temperature

H

Enthalpy

λ

Thermal Conductivity

SH

Source Term

Yi

Mole fraction of specie i

SH

Source Term

Sy

Source Term

D

Diffusivity

λeff

Effective conductivity

λt

Conductivity due to Turbulence

τ

Stress Tensor

F

Force Vector

Jj

Species j diffusion

E

Energy

h

Sensible Enthalpy

cp,j

Specific Heat for specie j

μ

Dynamic Viscosity

k

Kinetic Energy for Turbulence

ε

Dissipation Rate of Turbulence

μt

Turbulence Viscosity

Constant

Gk

Mean Velocity Gradients

Dt

Diffusion Coefficient for Turbulence

Prt

Prandtl number for Turbulence

Sct

Schmidt number for Turbulence

qr

Heat Flux for Radiation Heat

σs

Coefficient for Scattering

G

Incident Radiation

C

Coefficient of Function for Linear-Anisotropic Phase

σ

Stefan–Boltzmann Constant

qr,w

Radiation Flux at Walls

εw

Emissivity

Ri

Net Production Rate of Species i through Chemical Reaction

YP

Species P Mass Fraction

YR

Reactant R Mass Fraction

A and B

An empirical constant

vi,r

Stoichiometric Coefficient for Reactant i in Reaction r

vj,r′′

Stoichiometric Coefficient for Product j in Reaction r

References

Bhutto, A. W., and S Karim. 2005. “Coal Gasification for Sustainable Development of the Energy Sector in Pakistan.” Energy for Sustainable Development 9: 60–67.10.1016/S0973-0826(08)60500-1Search in Google Scholar

Bockelie, M. J., K. K. Denison, Z. Chen, T. Linjewile, C. L. Senior, and A. F Sarofim. 2002. “CFD Modeling for Entrained Flow Gasifiers in Vision 21 Systems.” Proceedings of the 19th Annual International Pittsburgh Coal Conference. Pittsburgh, P. A. September 24-26, 2002.Search in Google Scholar

Chen, C., M. Horio, and T. Kojima. 2000. “Numerical Simulation of Entrained Flow Coal Gasifiers.” Chemical Engineering Science. 55: 3861–3833.10.1016/S0009-2509(00)00030-0Search in Google Scholar

Choudry, M. A. F., Y. Nargis, M. Sharif, A. A. Mehmood, and H. N Abbasi. 2010. “Composition, Trace Element Contents and Major Ash Constituents of Thar Coal, Pakistan.” American Journal of Scientific Research 11: 92–102.Search in Google Scholar

Clean-Energy US. 2005. “Coal Gasification.” Accessed June 2010 http://www.clean-energy.us/.Search in Google Scholar

Government of Pakistan (GOP). 2005. Economic Survey of Pakistan 2004-2005. Islamabad: Ministry of Finance.Search in Google Scholar

Ju, Y., and C.H. Lee. 2017. “Evaluation of the Energy Efficiency of the Shell Coal Gasification Process by Coal Type.” Energy Conversion and Management 143: 123–36.10.1016/j.enconman.2017.03.082Search in Google Scholar

Magnussen, B. F., and B. H Hjertager. 1976. “On Mathematical Models of Turbulent Combustion with Special Emphasis on Soot Formation and Combustion.” In 16th Symp. (Int’l.) on Combustion. The Combustion Institute.10.1016/S0082-0784(77)80366-4Search in Google Scholar

Majoumerd, M. M., H. Raas, K. Jana, S. De, and M. Assad. 2017. “Coal Quality Effects on the Performance of an IGCC Power Plant with CO2 Capture in India.” Energy Procedia 114: 6478–89.10.1016/j.egypro.2017.03.1784Search in Google Scholar

NIST Chemistry WebBook. “NIST Standard Reference Database Number 69.” Accessed June 2011. www.nist.gov/chemistrySearch in Google Scholar

Noorhelinahani, A. B. 2003. “Modeling of Downdraft Gasifier Using Computational Fluid Dynamics Software Fluent.” Thesis submitted for the degree of Master of Science Energy Systems and Environment, University of Starthclyde in Glasgow.Search in Google Scholar

Patankar, S.V. 1980. Numerical Heat Transfer and Fluid Flow. New York, NY: McGraw Hill.Search in Google Scholar

Shaheen, A., S. A. Soomro, A. H. Tunio, I. Nazir, K. M. Qureshi, and R Begum. 2010. “Environmental & Health Hazards of Fly Ash & Sox from FBC Power Plant at Khanote.” Pakistan Journal of Analytical & Environmental Chemistry 11: 56–62.Search in Google Scholar

Siddique, I., M. T. Shah, and I Ahmed. 2009. “X-Ray Diffraction (XRD) Analyses of Thar, Sonda and Meting-Jhimpir Coalfields, Sindh.” Sindh University Research Journal 41: 67–74.Search in Google Scholar

Silaen, A. 2004. “Simulation of Coal Gasification Process inside a Two-Stage Gasifier.” University of New Orleans Thesis and Dissertations. Paper 198.Search in Google Scholar

Silaen, A., and T Wang. 2008. “Effects of Turbulence and Devolatilization Models on Gasification Simulation.” Proceeding of 25th International Pittsburgh Coal Conference. Pittsburgh, USA. September 29-October 2, 2008.Search in Google Scholar

Silaen, A., and T. Wang. 2010a. “Effect of Turbulence and Devolatilization Models on Coal Gasification Simulation in an Entrained-Flow Gasifier.” International Journal of Heat and Mass Transfer 53: 2074–91.10.1016/j.ijheatmasstransfer.2009.12.047Search in Google Scholar

Silaen, A., and T Wang. 2010b. “Investigation of the Coal Gasification Process under Various Operating Conditions inside a Two-Stage Entrained Flow Gasifier.” Proceeding of 27th International Pittsburgh Coal Conference. Istanbul, Turkey. October 11- 14, 201010.1115/1.4005603Search in Google Scholar

Slezak, A., J. M. Kuhlman, L. J. Shadle, J. Spenik, and S Shi. 2010. “CFD Simulation of Entrained-Flow Coal Gasification: Coal Particle Density/Size-Fraction Effects.” Powder Technology 203: 98–108.10.1016/j.powtec.2010.03.029Search in Google Scholar

Unar, I. N., S. A. Soomro, S. Aziz, M. Abro, and Z. A Bhatti. 2012. “Study the Effects of Slurry V/S Dry Form of Coal on the Overall Performance of Coal Gasification through Numerical Simulation.” Paper presented in 2nd International Conference on Energy, Environment and Sustainable Development at Mehran University of Engineering and Technology Jamshoro, Pakistan. from 27-29 Feb, 2012.Search in Google Scholar

World Bank. 1995. Clean Coal Technologies for Developing Countries, 1995. World Bank Technical Paper No. 286. September.Search in Google Scholar

Zogala, A. 2014. “Equilibrium Simulations of Coal Gasification – Factors Affecting Syngas Composition.” Journal of Sustainable Mining 13 (2): 30–38.10.7424/jsm140205Search in Google Scholar

Received: 2018-08-07
Revised: 2018-11-11
Accepted: 2019-02-02
Published Online: 2019-02-26

© 2019 Walter de Gruyter GmbH, Berlin/Boston

Downloaded on 20.9.2025 from https://www.degruyterbrill.com/document/doi/10.1515/ijcre-2018-0204/html
Scroll to top button