Startseite Cutting forces and chip formation revisited based on orthogonal cutting of Scots pine
Artikel
Lizenziert
Nicht lizenziert Erfordert eine Authentifizierung

Cutting forces and chip formation revisited based on orthogonal cutting of Scots pine

  • Zhaolong Zhu , Dietrich Buck , Mats Ekevad , Birger Marklund , Xiaolei Guo , Pingxiang Cao ORCID logo EMAIL logo und Nanfeng Zhu
Veröffentlicht/Copyright: 22. August 2018
Veröffentlichen auch Sie bei De Gruyter Brill

Abstract

The objective of this study was to understand better the cutting forces and chip formation of Scots pine (Pinus sylvestris L.) with different moisture contents (MCs) and machined in different cutting directions. To that end, an orthogonal cutting experiment was designed, in which Scots pine was intermittently machined using a tungsten carbide tool to produce chips. The cutting forces were measured and the chip shapes were quantitatively described. Four conclusions can be drawn: (1) with increasing MC, the average cutting forces initially decreased and then stabilized, while the angle between the direction of the main and the resultant force continuously decreased. (2) The average cutting forces in the 90°–0° cutting direction were lower than the same forces in the 90°–90° cutting direction. (3) During machining, the dynamic cutting forces fluctuated less in the 90°–0° case. However, the dynamic feeding forces showed a decreasing trend in both the 90°–0° and the 90°–90° cases. (4) The process applied produced granule chips and flow chips, while less curly flow chips with a higher radius of curvature were more easily produced from samples with high MCs in the 90°–0° cutting direction.

  1. Author contributions: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.

  2. Research funding: The authors are grateful for the support from the National Science Foundation of China (Funder Id: 10.13039/501100001809 and Grant Number: 31500480), a project funded by the Priority Academic Program Development of Jiangsu Higher Education Institutions (PAPD) and a project supported by the Doctorate Fellowship Foundation of Nanjing Forestry University.

  3. Employment or leadership: None declared.

  4. Honorarium: None declared.

References

Ekevad, M., Cristóvão, L., Marklund, B. (2012a) Lateral cutting forces for different tooth geometries and cutting directions. Wood. Mater. Sci. Eng. 7:126–133.10.1080/17480272.2012.662699Suche in Google Scholar

Ekevad, M., Marklund, B., Gren, P. (2012b) Wood-chip formation in circular saw blades studied by high-speed photography. Wood. Mater. Sci. Eng. 7:115–119.10.1080/17480272.2011.629057Suche in Google Scholar

Eynollahi, Y., Khalkhali, M.B., Tavankar, F. (2013) Study of physiochemical properties of heartwood and sapwood of oak and maple trees in the Caspian forest, Iran. Int. J. Appl. Sci. Eng. Res. 2:487–492.Suche in Google Scholar

Franz, N.C. (1958) An analysis of the wood cutting process. PhD thesis. University Michigan, Ann Arbor.10.3998/mpub.9690780Suche in Google Scholar

Goncalves, R., Neri, A.C. (2005) Orthogonal cutting forces in juvenile and mature Pinus taeda. Wood. Sci. Agric. 62:310–318.10.1590/S0103-90162005000400002Suche in Google Scholar

Guo, X.L., Ekevad, M., Grönlund, A., Marklund, B., Cao, P.X. (2014) Tool wear and machined surface roughness during wood flour/polyethylene composite peripheral up milling using cemented tungsten carbide tools. Bioresources 9:3779–3791.10.15376/biores.9.3.3779-3791Suche in Google Scholar

Hansson, L., Cherepanova, E. (2012) Determination of wood moisture properties using a CT-scanner in a controlled low-temperature environment. Wood. Mater. Sci. Eng. 7:372–378.10.1080/17480272.2012.662701Suche in Google Scholar

Hernández-Castañeda, J.C., Sezer, H.K., Li, L. (2011) The effect of moisture content in fibre laser cutting of pine wood. Opt. Laser Eng. 49:1139–1152.10.1016/j.optlaseng.2011.05.008Suche in Google Scholar

Jiang, J., Bachtiar, E.V., Lu, J., Niemz, P. (2017) Moisture-dependent orthotropic elasticity and strength properties of Chinese fir wood. Eur. J. Wood. Prod. 75:1–12.10.1007/s00107-017-1166-ySuche in Google Scholar

Kivimaa, E. (1950) Cutting force in woodworking. Julkaisu 18 Publication. The State Institute for Technical Research, Finland.Suche in Google Scholar

Koch, P. (1964) Wood machining processes. Ronald Press. New York.Suche in Google Scholar

Kübler, J., Eblagon, F., Graule, T., Ehrle, B. (2008) Development of ceramic composites for industrial wood-cutting tools. Key. Eng. Mater. 368–372:1062–1067.10.4028/0-87849-473-1.1062Suche in Google Scholar

Lewandowski, C.M. (2003) Experimental and numerical method for determining temperature distribution in a wood cutting tool. Exp. Heat Transfer 16:255–271.10.1080/08916150390223092Suche in Google Scholar

Li, W.G., Zhang, Z.K., Peng, X., Li, B. (2017) The influences of circular saws with sawteeth of mic-zero-degree radial clearance angles on surface roughness in wood rip sawing. Ann. Forest. Sci. 74:37–42.10.1007/s13595-017-0632-3Suche in Google Scholar

Lindgren, L.O. (1991) Medical CAT-scanning: X-ray absorption coefficients, CT-numbers and their relation to wood density. Wood. Sci. Technol. 25:341–349.10.1007/BF00226173Suche in Google Scholar

Marchal, R., Mothe, F., Denaud, L.E., Thibaut, B., Bleron, L. (2009) Cutting forces in basic and real life wood machining processes review, Cost Action E35 2004-2008: wood machining – micromechanics and fracture. Holzforschung 63:157–167.10.1515/HF.2009.014Suche in Google Scholar

McKenzie, W.M. (1961) Fundamental analysis of the wood-cutting process. Nippon Nogeikagaku Kaishi 42:152–157.Suche in Google Scholar

Moradpour, P., Doosthoseini, K., Scholz, F., Tarmian, A. (2013) Cutting forces in bandsaw processing of oak and beech wood as affected by wood moisture content and cutting directions. Eur. J. Wood. Prod. 71:747–754.10.1007/s00107-013-0734-zSuche in Google Scholar

Watanabe, K., Lazarescu, C., Shida S., Avramidis, S. (2012) A novel method of measuring moisture content distribution in timber during drying using CT scanning and image processing techniques. Dry. Technol. 30:256–262.10.1080/07373937.2011.634977Suche in Google Scholar

Zhang, J., Yu, Y., Quin, F. (2006) Bending fatigue life of metal-plate-connected joints in furniture-grade pine plywood. Forest. Prod. Soc. 56:62–66.Suche in Google Scholar

Zhang, Z.D. (2011) The design methods of pine wood furniture. Appl. Mech. Mater. 71:4963–4967.10.4028/www.scientific.net/AMM.71-78.4963Suche in Google Scholar

Zhu, Z.L, Guo, X.L, Ekevad, M., Cao, P.X, Na, B., Zhu, N.F. (2017a) The effects of cutting parameters and tool geometry on cutting forces and tool wear in milling high-density fibreboard with ceramic cutting tools. Int. J. Adv. Manuf. Tech. 91:4033–4041.10.1007/s00170-017-0085-8Suche in Google Scholar

Zhu, Z.L, Guo, X.L, Na, B., Liang, X.Y, Ekevad, M., Ji, F. (2017b) Research on cutting performance of ceramic cutting tools in milling high density fiberboard. Wood. Res.-Slovakia 62:125–138.Suche in Google Scholar

Received: 2018-02-21
Accepted: 2018-07-19
Published Online: 2018-08-22
Published in Print: 2019-02-25

©2019 Walter de Gruyter GmbH, Berlin/Boston

Heruntergeladen am 2.12.2025 von https://www.degruyterbrill.com/document/doi/10.1515/hf-2018-0037/pdf
Button zum nach oben scrollen