Structure, processing and performance of ultra-high molecular weight polyethylene (UHMWPE) (IUPAC Technical Report) (4 parts)
Part 1: characterizing molecular weight
Part 2: crystallinity and supra molecular structure
Part 3: deformation, wear and fracture
Part 4: sporadic fatigue crack propagation
Clive Bucknall, Volker Altstädt, et al.
Pure and Applied Chemistry, 2020
published online ahead of print 24 Aug 2020
https://doi.org/10.1515/pac-2019-0405 (part 1); https://doi.org/10.1515/pac-2019-0403 (part 2); https://doi.org/10.1515/pac-2019-0406 (part 3); and https://doi.org/10.1515/pac-2019-0408 (part 4)
The aim of this project was to study the efficacy of current methods of quality control and quality assurance for ultra-high molecular weight polyethylene (UHMWPE) products, and find improvements where possible. Intrinsic viscosity tests were performed on three grades of polyethylene with weight average relative molar masses of about 6x105, 5x106, and 9x106. Results from three laboratories showed substantial scatter, probably because different methods were used to make and test solutions. Tensile tests were carried out to 600 % extension at 150 °C under both constant applied load and constant Hencky strain rate, on compression mouldings made by a leading manufacturer of ultra-high molecular weight polyethylene. They gave low values of Mw, suggesting incomplete entanglement at ‘grain boundaries’ between powder particles. Results from conventional melt-rheology tests are presented, and their relevance to quality control and assurance is discussed. Attempts to calculate molecular weights from these data met with limited success because of extended relaxation times. Suggestions are made for improving international standards for intrinsic viscosity testing of UHMWPE, by investigating the various factors that can cause significant errors, and by introducing methods for checking the homogeneity (and hence validity) of the solutions tested.
Part 2 addresses characterization of crystallinity and structure. Part 3 covers mechanical properties, and Part 4 focuses on the sporadic crack propagation behavior exhibited by all three grades of UHMWPE in fatigue tests on 10 mm thick compact tension specimens.
©2020 IUPAC & De Gruyter. This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License. For more information, please visit: http://creativecommons.org/licenses/by-nc-nd/4.0/
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