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Methylhydrazine Part 2

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Encyclopedia of Liquid Fuels
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8 Materials of Construction for MMH4043Theself-contained atmospheric protection ensemble (SCAPE) suits used at NASAlaunch sites are made from a chlorobutyl-coated Nomex fabric. The fabric and its coat-ing is subjected to wear and tear and its integrity needs to be monitored daily [571].Splash evaporation tests of propellants spilled on space suit materials at threedifferent initial sample temperatures showed that most propellant spills freeze almostimmediately in vacuum [572, 573]. Hydrazine supercooled to 355K and then froze toice, which was near the triple-point temperature. The force needed to scrape frozenhydrazinefromthematerialsamplebyscrapingandthetimeneededtosublimefrozenhydrazine under one solar flux (simulated with a heat lamp) was measured. MMH didnot freeze but evaporated before much ice could form. MMH was the only propellantthat visually damaged the suit material. Aluminized Mylar layers were found to bedissolved in the area where the propellant had impinged on the fabric. SupercooledMMH dissolved the aluminized Mylar layers of the suit ensemble, and both hydrazineand MMH caused cracking in the polycarbonate helmet visor, but not in the helmetmaterial alone.Permeation resistance was determined by measuring the breakthrough time andtime-averaged vapor transmission rate of MMH through the fabric of two types of per-sonal protective equipment (PPE) suits [574]. The two types of PPE evaluated werethe totally encapsulating ILC Dover Chemturion, Model 1212 chemical protective suitand the FabOhio polyvinyl chloride (PVC) splash garment. Two exposure scenarioswere simulated:(1)a saturated vapor exposure for 2h, and(2)a brief MMH “splash”followed by a 2-h saturated vapor exposure. Time-averaged MMH concentrations in-side the totally encapsulating suit were calculated by summation of the area-weightedcontributions made by each suit component. Results showed that the totally encap-sulating suit provides adequate protection at the new 10-ppb Threshold Limit ValueTime-Weighted Average (TLV-TWA). The permeation resistance of the PVC splash gar-ment to MMH was poorer than any of the totally encapsulating suit materials tested.Breakthrough occurred soon after initial vapor or “splash” exposureCalculations showed that the maximum allowable permeation rates of hydrazinefuels through chlorinated polyethylene were of the order of 0.05 to 0.08ngcm−2min.−1for encapsulating suits with low breathing air flow rates (of the order of 5scfm or140L/min.) [575]. Above these permeation rates, the 10 parts-per-billion (ppb) TLV-TWA could be exceeded.8 Materials of Construction for MMHQuite often data for a particular material of construction may be available for one oftheotherthreepropellanthydrazines,butnotforthehydrazineofinterest.Toalimitedextent, it is possible to extrapolate metals compatibility data from one hydrazine toanother. For metallic materials, the extrapolation is easier than for non-metals. Metalsfound to be compatible with hydrazine are most likely to be compatible with MMH and
© 2022 Walter de Gruyter GmbH, Berlin/Boston

8 Materials of Construction for MMH4043Theself-contained atmospheric protection ensemble (SCAPE) suits used at NASAlaunch sites are made from a chlorobutyl-coated Nomex fabric. The fabric and its coat-ing is subjected to wear and tear and its integrity needs to be monitored daily [571].Splash evaporation tests of propellants spilled on space suit materials at threedifferent initial sample temperatures showed that most propellant spills freeze almostimmediately in vacuum [572, 573]. Hydrazine supercooled to 355K and then froze toice, which was near the triple-point temperature. The force needed to scrape frozenhydrazinefromthematerialsamplebyscrapingandthetimeneededtosublimefrozenhydrazine under one solar flux (simulated with a heat lamp) was measured. MMH didnot freeze but evaporated before much ice could form. MMH was the only propellantthat visually damaged the suit material. Aluminized Mylar layers were found to bedissolved in the area where the propellant had impinged on the fabric. SupercooledMMH dissolved the aluminized Mylar layers of the suit ensemble, and both hydrazineand MMH caused cracking in the polycarbonate helmet visor, but not in the helmetmaterial alone.Permeation resistance was determined by measuring the breakthrough time andtime-averaged vapor transmission rate of MMH through the fabric of two types of per-sonal protective equipment (PPE) suits [574]. The two types of PPE evaluated werethe totally encapsulating ILC Dover Chemturion, Model 1212 chemical protective suitand the FabOhio polyvinyl chloride (PVC) splash garment. Two exposure scenarioswere simulated:(1)a saturated vapor exposure for 2h, and(2)a brief MMH “splash”followed by a 2-h saturated vapor exposure. Time-averaged MMH concentrations in-side the totally encapsulating suit were calculated by summation of the area-weightedcontributions made by each suit component. Results showed that the totally encap-sulating suit provides adequate protection at the new 10-ppb Threshold Limit ValueTime-Weighted Average (TLV-TWA). The permeation resistance of the PVC splash gar-ment to MMH was poorer than any of the totally encapsulating suit materials tested.Breakthrough occurred soon after initial vapor or “splash” exposureCalculations showed that the maximum allowable permeation rates of hydrazinefuels through chlorinated polyethylene were of the order of 0.05 to 0.08ngcm−2min.−1for encapsulating suits with low breathing air flow rates (of the order of 5scfm or140L/min.) [575]. Above these permeation rates, the 10 parts-per-billion (ppb) TLV-TWA could be exceeded.8 Materials of Construction for MMHQuite often data for a particular material of construction may be available for one oftheotherthreepropellanthydrazines,butnotforthehydrazineofinterest.Toalimitedextent, it is possible to extrapolate metals compatibility data from one hydrazine toanother. For metallic materials, the extrapolation is easier than for non-metals. Metalsfound to be compatible with hydrazine are most likely to be compatible with MMH and
© 2022 Walter de Gruyter GmbH, Berlin/Boston
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